Automated Optical Inspection · AOI Systems · Machine Vision

Automated Optical

Inspection AI. AOI AI Engineered.

Custom AOI AI systems powered by AI-powered algorithm, combining precision imaging with robotic handling, Illumination and custom Inspection Cell for zero-defect manufacturing.

Micron-level defect detection on fast-moving production lines to stationary inspection cells, and from small capacitors to large automotive parts — Intelgic's AOI AI systems deliver consistency and precision at scale.

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REC · AOI SYSTEM LIVE

AI DETECTION ON v12

Automated Optical Inspection AOI Systems

1/560inch

Micron-Level Defect Detection

98.7%

Detection Accuracy

100%

Inspection · Stationary · Inline · Robotics

Analytics-cloud

Inspection Feedback Loop

001 · Overview

No more Traditional AOI Get AOIAI.

Traditional Automated Optical Inspection stops at detection—it flags what it's programmed to see, then hands the problem back to your line. Intelgic's AI-driven AOI systems go further. We combine imaging, adaptive AI for anomaly detection, and precision mechanics to not just find defects, but learn from them—continuously improving accuracy while adapting to process drift, material variation, and new product specs without constant recalibration. Your system gets smarter every day, and your line stays flawless at scale.

SYSTEM · 00

Cameras + Illumination + Mechanics + AI

Every Intelgic AOI system integrates 5 core layers: precision imaging & optics, Illumination with lighting geometry, robust software & AI, automation such as robots, conveyors, positioning and integration. The result: consistent, high-precision defect detection with real-time feedback.

Adaptive learning: Detects emerging defect patterns before they become systematic failures
Reduced false positives: AI learns your process, cutting costly line stops
Faster changeovers: Retrain on new products in hours, not days
Built for your line: Engineered to your exact speed, format, and defect criticality

002 · Components

Five layers, one vision.

Each Intelgic AOI system integrates imaging, intelligence, mechanics, and automation into a single, factory-ready cell.

01 · Imaging

Precision Imaging Devices

High-resolution machine vision cameras with precision lenses. Selected by defect size, surface finish, FOV and other factors.

02 · AI Software

Certainty AI

State-of-the-art anomaly detection with customisable AI algorithms for your product type, materials, and defect criteria.

03 · Controllers

Advance Optics

Custom industrial optics with proper lighting geometry ensure uniform illumination for detecting minor defects.

04 · Mechanics

Automation

Intelgic not only designs and develops optics and inspection systems, but also automates the complete quality inspection process using robots, conveyors, motion systems, and other mechanical automation.

05 · Robotics

Analytics & Reporting

The inspection system generates detailed inspection reports for each part that it inspect. A cloud based analytics helps manufacturers to pin down the origin of the defects and fine tune the manufacturing process.

+ Integration

End-to-End Integration

All five layers work as one unified system, tested and deployed as a turnkey inspection cell ready for your line.

003 · Applications

Sheet to part, every scale.

Intelgic AOI AI systems handle the full spectrum of inspection needs, from micron-level surface defects on continuous film to multi-angle large-part inspection in automotive and aerospace.

APP · 01

Micron-Level Defects on Fast-Moving Sheets

High resolution industrial cameras detect scratches, pinholes, coating inconsistencies, and other defects on metal parts, plastic parts, complex automotive parts, films, sheets, textiles, and metal sheets at production speed.

Materials

Metal, Plastic, Leather, Glass, Transparent, Translucent, Opaque, Polycarbonate

Defects Detected

Scratches, pits, pinholes, cracks, coating voids, dimensional drift, contamination

APP · 02

Large Part Inspection

Multi-camera systems with robotic positioning inspect automotive body panels, aerospace structures, and heavy machinery for scratches, dents, dimensional accuracy, and assembly faults.

Industries

Automotive, aerospace, heavy machinery, appliances.

Capabilities

Multi-angle imaging, complex geometry handling, 6-axis positioning.

004 · Why Intelgic

Custom AI stands above all.

Intelgic's AOI systems are customised from the ground up — one-size-fits-all doesn't work in manufacturing. Our AI, imaging, and mechanics are tuned specifically to your product, process, and environment.

Flexibility & Customisation

Bespoke AI algorithms, imaging setups, and mechanical designs tailored to your specific requirements.

Precision & Efficiency

Real-time defect detection at scale with minimal false positives and maximum throughput.

Future-Ready Technology

Continuously evolved AI and interfaces keep your systems competitive and upgradeable for years.

005 · AI Power

Advanced defect detection.

At the heart of every Intelgic AOI system is state-of-the-art AI engineered to detect anomalies — from obvious defects to subtle inconsistencies that human inspectors would miss.

Real-Time Processing

Analyzes video streams instantly, providing immediate feedback and actionable insights.

Customisable Models

AI trained specifically for your product type, materials, and defect tolerances.

Advanced Algorithms

Detect scratches, cracks, dents, discoloration, and dimensional irregularities with precision.

Comprehensive Reporting

Detailed defect reports with images, location, and traceability for process optimisation.

006 · Get Started

Ready to automate your quality control?

A customised AOI system is more than a quality investment — it’s a competitive advantage that delivers consistent zero-defect manufacturing at scale.

Solution

Industrial AI

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Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

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Automated Optical

Inspection AI. AOI AI Engineered.