Zero-guesswork color assurance. Intelgic’s automated Color Shade Inspection system compares every region of your product to a master / golden template, detects shade shifts, pattern drifts, and print defects, and pins exact mismatch locations on the image—in real time.
Talk to an expert
Subtle color shifts and design misalignments cause costly rework, brand complaints, and line slowdowns. Human eyes fatigue; ambient light changes. Intelgic enforces objective, reproducible color and design standards on every piece, 24×7.
Cartons, sleeves, pouches, shrink wraps, blister cards
Fabric prints, jerseys, shoes, woven patterns
Wooden panels, laminates, vinyl, wallcoverings
Tiles, printed glass, lenses with micro-text
Bezels, dashboards, plastics, painted parts
Color bands, SKU stripes, serial/lot color cu
Import golden artwork (image or vector). Define ROIs or let the system auto-segment regions/patterns. Assign tolerances (e.g., ΔE00 ≤ 1.0 for logos, ≤ 2.0 background).
The system controls cameras, lenses, and lights; runs white/gray card routines and applies ICC/device profiles. Optional spectro probe for periodic verification.
Each frame is normalized for illumination and perspective; Live Vision AI computes ΔE per pixel/zone and runs design conformance checks (registration, warp, repeat).
Fails are highlighted directly on the review image with pinpoint overlays. The station outputs Pass/Fail to the line and logs full measurement data.
Lot-wise and shift-wise reports, export to CSV/Excel/REST. Generate DQCs with embedded images for warranty/traceability.
12–65 MP area-scan for discrete items; 8–16K line-scan for continuous webs
Industrial prime / telecentric for critical geometry; liquid lenses for variable focus
Dome/bar/coax; polarized to suppress glare; tunable intensity/angle
Encoders, photoelectric triggers; optional spectro/temperature sensors
GPU controller (edge PC or industrial IPC), UPS, control panel with light controller
Enclosed tunnel or hood to block ambient light; stands, mounts, and guards
Turnkey imaging station(s): cameras, lenses, lights, enclosures, cabling
Industrial compute with Live Vision AI pre-installed
Recipe library (initial SKUs), tolerance configuration, acceptance matrix
PLC/dashboard integration, alarm stack light, training & documentation
Commissioning, SAT/FAT support, and optional AMC
Yes—per-zone ΔE thresholds and design rules. Logos and brand colors often get tighter limits.
Enclosed optics + controlled lighting, white-balance routines, ICC/device profiles, and optional spectro checks on intervals.
Yes. We use cross-polarization, dome/coax lighting, HDR capture, and adaptive normalization to stabilize measurements.
Geometric normalization (scale/rotation/warp) aligns samples to the golden template before evaluation.
Absolutely—encoder-synchronized triggering and line-scan options keep pace with webs, sheets, or conveyors.
Bring us your golden template and two or three production samples. We’ll run a quick feasibility study, propose the optics + lighting stack, and deliver a readiness plan with ROI.
©2025 Intelgic Inc. All Rights Reserved.
