Intelgic builds custom AOI inspection cells based on your product material, process, and production environment. We integrate robots, right cameras with appropriate lenses, illumination techniques, AI vision, and mechanical systems to capture accurate images and deliver reliable inspection results.
In complex manufacturing environments, off-the-shelf inspection systems often fall short — with non-standard parts, tight tolerances, or unique surface conditions. Intelgic designs and builds customised inspection systems engineered for exactly your process — combining electromechanics, precision optics, AI vision, and robotics.
Every machine we ship is engineered ground-up — frame, conveyance, optics, lighting, AI models, and robot handling — tuned to your defect set and production speed. The result: an inspection cell that performs consistently on the line, day after day.
Built to integrate with MES/ERP/PLC systems, support traceability, and run unattended at production speed — with detailed reporting and digital quality certificates per inspected part.
Our inspection systems are engineered as an integrated stack — mechanical, optical, intelligent, and robotic — built for comprehensive, repeatable inspection at line speed.
A structured, repeatable engineering process for designing and deploying the ideal quality-control solution for your manufacturing line.
Detailed assessment of your process, part requirements, and quality challenges — with clearly defined goals, tolerances, and automation needs.
Bespoke solution covering electromechanics, vision, and robotics — with simulation and testing to ensure smooth integration.
Conveyors, positioning stations, and control systems engineered for precision and synchronous operation with existing machinery.
High-resolution capture and analysis for micron-level detection, dimensional inspection, and surface analysis.
Vision-guided robots position and sort parts based on real-time inspection outcomes — for immediate reject/sort decisions.
State-of-the-art AI for defect detection, with detailed reports and logs supporting monitoring and optimisation.
Rigorous validation confirms reliability and compliance — with real-world performance checks and iterative tuning.
Full on-site implementation and integration — backed by training, support, and ongoing maintenance to keep peak performance.
A customised quality-control system offers unparalleled precision and adaptability, ensuring products meet the highest standards without compromising production speed.
From part handling to defect logic, every layer is tuned to your geometry, throughput, tolerance band, and quality targets. This eliminates guesswork from generic systems and delivers stable, measurable inspection performance.
Inspection capabilities designed specifically for your product and process needs.
Automation reduces downtime, human error, and rework cost.
Adapts as your production line, parts, and tolerances evolve.
Real-time analytics drive continuous quality improvement.
Engineered to inspect every part, at line speed, with the data and traceability your factory needs.
Immediate defect feedback and corrective action via AI and advanced imaging.
Flexible inspection across product variants and changing defect tolerances.
Supports fast production without compromising inspection accuracy.
Detailed reports drive process improvement and better decisions.
Certainty AI and customised imaging scrutinise every detail — eliminating subjective judgement and human fatigue from your inspection process.
Certainty AI and custom imaging scrutinise every critical detail.
Adapts to new product lines and changing inspection criteria.
Automated inspection reduces human error and accelerates production.
Actionable, real-time data enables continuous improvement.
A customised inspection system is more than an investment in quality — it’s a commitment to manufacturing excellence and a real competitive edge.
Contact us to discuss your specific quality control needs and design a custom inspection solution that drops straight into your production line.
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