Custom AOI · Vision Systems · Robotic Automation

Customised

Quality Inspection. Engineered.

Intelgic builds custom AOI inspection cells based on your product material, process, and production environment. We integrate robots, right cameras with appropriate lenses, illumination techniques, AI vision, and mechanical systems to capture accurate images and deliver reliable inspection results.

REC · CUSTOM AOI CELL
LINE INTEGRATED AI · v12
4Layers
Electromech · Imaging · AI · Dashboard
98%
Inspection Accuracy
30micron
Smallest Defect Resolved
Turnkey
Factory-Ready Inspection Cell
Trusted on the shop floor of
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001 · Overview

Designed & built around your line.

In complex manufacturing environments, off-the-shelf inspection systems often fall short — with non-standard parts, tight tolerances, or unique surface conditions. Intelgic designs and builds customised inspection systems engineered for exactly your process — combining electromechanics, precision optics, AI vision, and robotics.

SYSTEM · 00

Customised Quality Inspection — Designed & Built

Every machine we ship is engineered ground-up — frame, conveyance, optics, lighting, AI models, and robot handling — tuned to your defect set and production speed. The result: an inspection cell that performs consistently on the line, day after day.

Built to integrate with MES/ERP/PLC systems, support traceability, and run unattended at production speed — with detailed reporting and digital quality certificates per inspected part.

Customised quality inspection system designing and building
002 · Key Components

Four layers, one machine.

Our inspection systems are engineered as an integrated stack — mechanical, optical, intelligent, and robotic — built for comprehensive, repeatable inspection at line speed.

01 / 04
Electromechanical system

Electromechanical System

  • Custom frame, positioning devices, and conveyance built for your line.
  • Engineered for durability, precision, and long-term stability under continuous use.
  • Any configuration, any specification — built to spec.
02 / 04
Imaging system

Imaging System

  • Selected by defect size, part geometry, material, and working distance.
  • Customised to capture subtle defects to your quality standards.
  • Supports high-resolution cameras, 3D imaging, and specialised lighting.
03 / 04
Controller and Certainty AI software

Controller & Certainty AI

  • Certainty AI with high-precision real-time defect detection.
  • Configurable for dimensional measurement, anomaly detection, and surface analysis.
  • Controller synchronises imaging, robots, and software in a single feedback loop.
04 / 04
Robotic arms

Robotic Arms

  • Precision positioning, handling, and sorting integrated with inspection.
  • Reacts in real time to inspection outcomes — auto-rejects defective items without halting flow.
003 · Approach

Concept to implementation.

A structured, repeatable engineering process for designing and deploying the ideal quality-control solution for your manufacturing line.

STEP · 01
Consultation

In-Depth Consultation & Analysis

Detailed assessment of your process, part requirements, and quality challenges — with clearly defined goals, tolerances, and automation needs.

STEP · 02
Design

System Design & Engineering

Bespoke solution covering electromechanics, vision, and robotics — with simulation and testing to ensure smooth integration.

STEP · 03
Development

Electromechanical Development

Conveyors, positioning stations, and control systems engineered for precision and synchronous operation with existing machinery.

STEP · 04
Vision

Vision System Integration

High-resolution capture and analysis for micron-level detection, dimensional inspection, and surface analysis.

STEP · 05
Automation

Robotic Automation

Vision-guided robots position and sort parts based on real-time inspection outcomes — for immediate reject/sort decisions.

STEP · 06
Software

Software & Control Integration

State-of-the-art AI for defect detection, with detailed reports and logs supporting monitoring and optimisation.

STEP · 07
Testing

Testing & Validation

Rigorous validation confirms reliability and compliance — with real-world performance checks and iterative tuning.

STEP · 08
Support

Implementation & Support

Full on-site implementation and integration — backed by training, support, and ongoing maintenance to keep peak performance.

004 · Why Custom

Built for your line, designed for your product.

A customised quality-control system offers unparalleled precision and adaptability, ensuring products meet the highest standards without compromising production speed.

Custom Engineering Advantage

Precision inspection built to match your line dynamics.

From part handling to defect logic, every layer is tuned to your geometry, throughput, tolerance band, and quality targets. This eliminates guesswork from generic systems and delivers stable, measurable inspection performance.

98%
Accuracy Focus
24/7
Line Continuity
1 Cell
Unified Stack
01
Tailored

Inspection capabilities designed specifically for your product and process needs.

02
Efficient

Automation reduces downtime, human error, and rework cost.

03
Scalable

Adapts as your production line, parts, and tolerances evolve.

04
Data-Rich

Real-time analytics drive continuous quality improvement.

005 · Features

Key features on the line.

Engineered to inspect every part, at line speed, with the data and traceability your factory needs.

Key features of our customised quality control systems
Real-Time

Immediate defect feedback and corrective action via AI and advanced imaging.

Adaptable

Flexible inspection across product variants and changing defect tolerances.

High-Speed

Supports fast production without compromising inspection accuracy.

Analytics

Detailed reports drive process improvement and better decisions.

006 · Consistency

Consistent QC, every shift.

Certainty AI and customised imaging scrutinise every detail — eliminating subjective judgement and human fatigue from your inspection process.

Precision

Certainty AI and custom imaging scrutinise every critical detail.

Flexibility

Adapts to new product lines and changing inspection criteria.

Efficiency

Automated inspection reduces human error and accelerates production.

Insight

Actionable, real-time data enables continuous improvement.

Inspection system for consistent quality control
007 · Get Started

Ready to enhance your quality control?

A customised inspection system is more than an investment in quality — it’s a commitment to manufacturing excellence and a real competitive edge.

Contact us to discuss your specific quality control needs and design a custom inspection solution that drops straight into your production line.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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