Automate measurement and quality inspection process anywhere in the production lines using AI driven non-contact measurement systems

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Non-Contact Measurement Solutions

As industries push for higher accuracy and efficiency, traditional contact measurement methods often fall short in fast-paced environments where precision and speed are critical. Intelgic's Non-Contact Measurement system, powered by advanced machine vision and AI, provides an innovative solution that eliminates physical contact with parts, ensuring that even delicate and complex components are measured with unparalleled precision.

Why Choose Non-Contact Measurement?

Non-contact measurement systems offer several advantages over traditional contact-based methods

No Physical Damage

Delicate parts like medical devices, electronics, or soft materials can be measured without risk of deformation or damage.

High Speed and Fully integrated with production lines

Ideal for high-volume production lines, as parts can be inspected in real-time without stopping or slowing down the proces

Consistency and Repeatability

Removes human error and variability, offering consistent and repeatable results for every part inspected.

Precision for Complex Geometries

Capable of accurately measuring complex 3D shapes, angles, and features that would be difficult or impossible with contact-based tools.

How It Works

Our non-contact measurement system uses high-resolution cameras and AI-powered algorithms to capture precise images of the object being measured. Advanced image processing software then analyzes these images to determine critical dimensions such as length, width, height, diameter, depth, and even surface profile. The system can be fully automated to integrate seamlessly into existing production lines, providing real-time measurement data without interrupting the flow.

Key Features

High Accuracy

Using advanced optics and sensors, our system delivers micron-level precision. The system can handle measurements for small, intricate parts as well as large industrial components with ease.

Real-Time Inspection

With real-time data processing, measurements are taken instantly as parts move along the production line, providing immediate feedback on dimension compliance.

Multi-Dimensional Analysis

Capable of capturing both 2D and 3D measurements, our system offers comprehensive analysis of objects, including surface flatness, diameter, height, depth, and more. This ensures that every aspect of a part is measured to specification.

Non-Destructive Testing

Ideal for fragile or sensitive materials like glass, plastic, rubber, and soft metals, our system ensures that measurements are conducted without altering or damaging the product.

Flexible & Versatile

Our non-contact measurement system is adaptable to a wide variety of industries and part geometries. Whether measuring smooth surfaces, sharp edges, or intricate patterns, the system can be customized to meet specific inspection needs.

Comprehensive Reporting and Data Logging

All measurement data is logged and stored for traceability and compliance. Detailed reports are generated in real time, providing actionable insights into product quality and ensuring adherence to industry standards.

Applications by Industry

Automotive

Automotive

Non-contact measurement of critical components like brake rotors, drive shafts, pistons, and gears, ensuring optimal performance and safety without damaging the parts.

Aerospace

Aerospace

Precision measurement of turbine blades, fuselage sections, and other components where accuracy is paramount, without introducing the risk of contamination or deformation.

Medical Devices

Medical Devices

Inspection of delicate devices such as stents, catheters, and surgical tools, where contact-based measurement would risk damaging or contaminating the product.

Electronics

Electronics

Measurement of printed circuit boards (PCBs), connectors, and other electronic components, ensuring precise alignment and dimensional accuracy without impacting sensitive components.

Metal Fabrication

Metal Fabrication

Accurate measurement of metal parts, including tubes, rods, and sheets, ensuring that dimensions meet specifications without damaging or altering the surface.

Quality Control

Comprehensive Reporting and Data Logging

All measurement data is logged and stored for traceability and compliance. Detailed reports are generated in real time, providing actionable insights into product quality and ensuring adherence to industry standards.

Benefits of Non-Contact Measurement

Transform your manufacturing process with measurable advantages that drive efficiency and quality.

Increased Productivity

Automate measurement processes and increase throughput with faster production cycles.

Enhanced Quality

Real-time detection of dimensional deviations for immediate corrective actions.

Reduced Waste

Prevent measurement errors and improve process control to reduce material waste.

Seamless Integration

Easily integrate with PLC, SCADA, ERP, MES, and other manufacturing systems.

Contact vs Non-Contact Measurement

Understand the key differences between traditional and modern measurement approaches.

Contact Measurement

  • Risk of damaging delicate parts
  • Time-consuming manual processes
  • Human error and variability
  • Limited to simple geometries

Non-Contact Measurement

  • No risk of part damage
  • High-speed real-time inspection
  • AI-powered consistency
  • Complex geometry capability

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