Automate measurement and quality inspection process anywhere in the production lines using AI driven non-contact measurement systems
Book a call
As industries push for higher accuracy and efficiency, traditional contact measurement methods often fall short in fast-paced environments where precision and speed are critical. Intelgic's Non-Contact Measurement system, powered by advanced machine vision and AI, provides an innovative solution that eliminates physical contact with parts, ensuring that even delicate and complex components are measured with unparalleled precision.
Non-contact measurement systems offer several advantages over traditional contact-based methods:
Our non-contact measurement system uses high-resolution cameras and AI-powered algorithms to capture precise images of the object being measured. Advanced image processing software then analyzes these images to determine critical dimensions such as length, width, height, diameter, depth, and even surface profile. The system can be fully automated to integrate seamlessly into existing production lines, providing real-time measurement data without interrupting the flow.
Using advanced optics and sensors, our system delivers micron-level precision. The system can handle measurements for small, intricate parts as well as large industrial components with ease.
With real-time data processing, measurements are taken instantly as parts move along the production line, providing immediate feedback on dimension compliance.
Capable of capturing both 2D and 3D measurements, our system offers comprehensive analysis of objects, including surface flatness, diameter, height, depth, and more. This ensures that every aspect of a part is measured to specification.
Ideal for fragile or sensitive materials like glass, plastic, rubber, and soft metals, our system ensures that measurements are conducted without altering or damaging the product.
Our non-contact measurement system is adaptable to a wide variety of industries and part geometries. Whether measuring smooth surfaces, sharp edges, or intricate patterns, the system can be customized to meet specific inspection needs.
All measurement data is logged and stored for traceability and compliance. Detailed reports are generated in real time, providing actionable insights into product quality and ensuring adherence to industry standards.
Non-contact measurement of critical components like brake rotors, drive shafts, pistons, and gears, ensuring optimal performance and safety without damaging the parts.
Precision measurement of turbine blades, fuselage sections, and other components where accuracy is paramount, without introducing the risk of contamination or deformation.
Inspection of delicate devices such as stents, catheters, and surgical tools, where contact-based measurement would risk damaging or contaminating the product.
Measurement of printed circuit boards (PCBs), connectors, and other electronic components, ensuring precise alignment and dimensional accuracy without impacting sensitive components.
Accurate measurement of metal parts, including tubes, rods, and sheets, ensuring that dimensions meet specifications without damaging or altering the surface.
All measurement data is logged and stored for traceability and compliance. Detailed reports are generated in real time, providing actionable insights into product quality and ensuring adherence to industry standards.
In manufacturing and quality control, both contact and non-contact measurement methods are widely used, each with distinct advantages. Contact measurement involves physical touch with the object, typically using tools like calipers, micrometers, or coordinate measuring machines (CMMs). While this method can be highly accurate, it can also be time-consuming, and there is a risk of damaging delicate parts or altering their dimensions through force. On the other hand, non-contact measurement uses advanced sensors, cameras, and AI algorithms to inspect parts without any physical interaction. This method is faster, ideal for fragile or sensitive materials, and capable of capturing intricate measurements in real-time. Additionally, non-contact systems are well-suited for high-speed production lines, where traditional contact methods might slow down the process or introduce errors due to physical interference.
Intelgic’s non-contact measurement solutions leverage cutting-edge AI and machine vision technology to deliver unparalleled precision and efficiency. With a focus on innovation and customization, we ensure that each system is tailored to meet the specific needs of your production line, providing a scalable and cost-effective solution for today’s high-tech manufacturing environments.
Contact Us
©2023 Intelgic Inc. All Rights Reserved.
