Automate Defect detection, product counting and visual inspection.
Intelgic automates the product defect detection process with AI-driven machine vision systems, delivering comprehensive solutions for manufacturing. Our advanced technology detects a wide range of product defects—including scratches, splits, hairline defects, dents, cracks, microscopic imperfections, pits, corrosion, foreign objects, labeling errors, and inconsistencies—with greater accuracy and speed than human inspectors
Object counting using computer vision AIComputer Vision AI counts products, components, cartoons, packages, kits, assets in factories, warehouses and within on/off-loading areas using machine vision cameras with 100% accuracy.
SOP monitoring using computer vision AIWe design customized SOP monitoring systems for manufacturing, supply chain industry to monitor machines, operators, environments to ensure SOPs are followed.
Integrate your existing systems and machineries with the machine vision system.
At Intelgic, we deliver cutting-edge automated inspection solutions tailored for diverse industrial applications. Our advanced systems seamlessly automate both stationary inspections and dynamic, production-line inspections, ensuring precision and efficiency in every scenario.
Stationary InspectionFor detailed and meticulous analysis, our stationary inspection solutions provide comprehensive defect detection, dimensional accuracy verification, and quality assurance for products ranging from intricate components to large assemblies. Leveraging high-resolution imaging, specialized lighting, and sophisticated AI-driven analytics, we ensure superior accuracy and reliability in defect identification.
Production Line InspectionKeep your production running smoothly with our real-time inspection solutions designed for high-speed manufacturing lines. Intelgic's dynamic inspection systems rapidly detect defects and anomalies as products move along conveyors, minimizing downtime and maximizing throughput. With advanced vision AI, specialized sensors, and robust automation, our solutions adapt seamlessly to your production pace, enhancing operational efficiency and product quality.
At Intelgic, we provide a comprehensive machine vision system tailored to your manufacturing needs, ensuring precise and reliable defect detection. Our solution includes machine vision cameras, lenses, specialized lighting, controllers, PLC driven mechanical system, and our proprietary software, Live Vision AI.
We offer tailored imaging systems designed to meet your specific use cases. Our camera systems are customized to fit your manufacturing environment, enabling seamless imaging and processing with AI. Whether you need to detect, track, or identify any object or anomaly in your facility, our solutions are built to deliver precise and reliable results.
Machine Vision CameraThe choice of camera is crucial and depends on several factors, including the size of the defects to be detected, the dimensions of your product, the preferred working distance (distance between the camera and the product), and the speed at which your products move through the production line. During our initial discovery phase, we select the optimal imaging system for your specific requirements. For instance, if your products are moving on a conveyor belt or rollers at high speed and defects are small such as 1 mm to .1mm, a line scan camera is needed.
IlluminationProper lighting is essential for accurate defect detection. Our experts design the lighting and illumination setup to highlight even the most minor defects. The placement and angle of lights should be adjusted based on the specific defects to be detected, ensuring maximum visibility and inspection accuracy.
Industrial Lense Lenses are a crucial component in achieving detailed and accurate imaging in machine vision systems. Selecting the right lens depends on factors such as the camera specifications, application requirements, defect size, field of view (FOV), and depth of field. Each lens is carefully chosen to match the image format, resolution, and other critical camera parameters, ensuring optimal performance. For applications requiring precise measurements and minimal distortion, we use telecentric lenses, which provide consistent magnification and superior image quality. This meticulous selection process ensures our systems deliver exceptional imaging tailored to the unique demands of each application.
Controller Box The Controller Box serves as the central processing unit of our automated inspection solutions. This PC-based system efficiently handles image data captured by the imaging modules, using our pre-installed Live Vision AI software. Through advanced AI-driven analysis, the Controller Box accurately identifies defects, anomalies, and quality issues in real-time, ensuring precise and reliable inspection outcomes.
PLC Controller Driven Mechanical System Our PLC Controller Driven Mechanical System provides precise and reliable motion control essential for complex inspection tasks. It enables accurate positioning and synchronized movement of cameras, illumination modules, and products along the X, Y, and Z axes. Managed through an advanced PLC controller, this system ensures high precision and repeatability, meeting the demanding requirements of diverse industrial inspection processes.
Cobots Our collaborative robotic arms, or Cobots, are engineered to deliver precise and versatile motion control within advanced automated optical inspection (AOI) systems. Specifically designed for high-precision tasks, Cobots effectively inspect objects with complex geometries and multiple surfaces, ensuring thorough coverage and accurate defect detection. Their adaptability and precision significantly enhance inspection reliability and operational flexibility.
Human Machine Interface (HMI) The Human Machine Interface (HMI) provides operators with an intuitive and powerful platform to interact with the inspection system. It displays real-time defect visualization, including defect types and precise coordinates, while also supporting AI training, recipe or template creation, system configuration, and comprehensive reporting. The HMI ensures seamless system control, efficient monitoring, and easy management of inspection workflows.
Conveyor System Our Conveyor System ensures smooth and controlled product movement into and out of the Automated Optical Inspection (AOI) area. Depending on the application, we deploy a variety of conveyor types, including motorized chain conveyors and flat belt conveyors, all optimized for variable speeds and synchronized with the inspection process. These systems are fully integrated with controllers or PLCs for precise coordination, enabling efficient and uninterrupted inspection workflows.
Live Vision AI Software Live Vision AI is a powerful and purpose-built software designed specifically for high-precision defect detection in industrial inspection. It not only identifies defects and anomalies but also highlights them with red markers on the image, providing exact coordinates of each defect on the product. The software can count the number of defects within defined zones or regions and calculates the exact pixel area affected. Built to be robust and highly scalable, Live Vision AI supports continuous learning—allowing easy training with new product types, designs, visual patterns, recipes, or templates—making it ideal for dynamic manufacturing environments.
Frame GrabbersA frame grabber is a specialized component used in conjunction with machine vision cameras to enable high-quality and detailed imaging. It plays a critical role in capturing precise image data, ensuring optimal resolution and accuracy for applications like industrial inspection and defect detection. By integrating frame grabbers, our systems deliver enhanced imaging performance, making them ideal for rigorous quality control and production environments.
Intelgic offers comprehensive solutions for surface inspection across a wide range of materials, including metal, plastic, films, aluminum, color coatings, leather, and other surfaces. These surfaces often consist of continuous sheets running on fast-moving production lines. To ensure precise defect detection, we install high-performance line scan cameras with carefully selected lenses and lighting systems above the surface for detailed inspection. Our powerful AI-driven software analyzes every pixel of the captured images in real time, enabling accurate identification of surface defects and ensuring superior quality control for even the most demanding industrial applications.
Small parts, often with intricate shapes and micron-level defects, pose significant challenges for manual inspection processes. These parts include medical devices, pharmaceutical equipment, automobile components, and other sensitive elements requiring precise quality control. Traditionally inspected manually or under microscopes, these inspections are labor-intensive, inconsistent and prone to human error. At Intelgic, we automate these complex inspection tasks with custom Automated Optical Inspection (AOI) systems. Using high-performance cameras, precision lenses, advanced lighting setups, and robotic arms for dynamic camera positioning, our solutions ensure detailed imaging and accurate defect detection, delivering unparalleled efficiency and reliability for small parts inspection.
Large parts, such as automobile components, large metal panels, aluminum siding, roofing panels, and doors, are often inspected manually due to their size and complexity. At Intelgic, we specialize in automating the inspection of these large parts to enhance accuracy and efficiency. For moving parts, we deploy high-resolution line scan cameras that capture continuous images of the surface as it moves through the inspection line. For stationary parts, we also use line scan cameras to ensure detailed and comprehensive imaging. Our advanced automation solutions streamline the inspection process, reducing human intervention and ensuring consistent, high-quality results for large parts inspection.
At Intelgic, we specialize in automated inspection and microscopic defect detection through our advanced machine vision solutions. Industries such as plastic products, metal sheets, films, foil paper, medical packaging, painting, coating sheet manufacturing, and textile production require precise detection of minute defects on materials like foil, paper, fabric sheets, coatings, metallic products, and other surfaces where microscopic imperfections can occur. Our solutions ensure that even the tiniest defects are accurately identified, enhancing product quality and reliability.
To accurately detect these small defects—sometimes as tiny as 0.1mm in diameter—we carefully select the most suitable high-resolution machine vision camera, along with the appropriate sensor size, lens, and illumination. This ensures that even the smallest flaws are captured with clarity. Our AI algorithms automatically analyze the camera images to detect defects.
Depending on the size of the defects, the manufacturing environment, and other factors, we may utilize either a line scan camera or an area scan camera. Our expertise ensures that the right technology is employed to meet the specific needs of your production process, delivering the highest level of inspection accuracy.
Utilizing advanced AI algorithms, our technology precisely counts products and small items with remarkable accuracy. In industries such as pharmaceuticals, where accurate vial counting is crucial, our AI excels, ensuring highly precise counts every time. This capability supports critical inventory and quality control processes, enhancing operational efficiency across various sectors.
"We have been utilizing the Intelgic platform for about a year now. Their offering has become an intricate roll within our day to day operations. Between their base offerings & working with us to develop some additions tools to API with our platform they have saved us hours of labor daily within our data entry processes. They truly have been a game changer for us!"
Tyler Sumner
Founder | CEO
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"We have used Intelgic to create technology and bots to automate key processes in our business that have saved thousands of man hours and allowed us to do things we never could scale. They work efficiently and quickly and are very collaborative."
Ryan Teeples
Fintech CTO
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