INSPECTION AI AGENT · DEFECT DETECTION · QUALITY INTELLIGENCE

AI Agent
That Inspects Every Product

Give every quality station an AI coworker that sees through industrial cameras, detects small to large visual defects, such as cracks, splits, scratches, stains, pits, nicks, coating unevenness, measurement inconsistency and other unseen defects using AI.

From microscopic scratches to structural and assembly defects, Intelgic Inspection AI helps your team identify, understand, and correct quality issues before products leave the station.

LIVE · AI COWORKER INSPECTION
INTELGIC CERTAINTY AI REAL-TIME QUALITY DECISION
Trusted on the shop floor of
Gentex RxSight clariant 1800Accountant Aptive Save A Lot TCS Transportation Solid Dareesoft Petromin logo CostaRicaABC logo SunEdison logo Linde logo Cummins logo Sammons Industrial Mobile Maintenance Link X
<30µm
Minimum Defect Size
100%
Consistent Inspection
Real
Time Operator Assistance
24 × 7
Always-On Inspection
001 · System Overview

Machine Vision AI Agent for Automated Defect Detection

Trained on your products, acceptable samples, defect criteria, drawings, and tolerances, the AI coworker understands what should be present, what is acceptable, and what requires attention.

TECH · 001

Advanced Imaging Technology

High-resolution industrial cameras and 3D laser profilers capture every surface detail with precision — ensuring no defect, no matter how small, goes unnoticed at production speed.

TECH · 002

Manufacturing-Trained AI

Certainty AI learns from your products and quality standards. It detects, classifies, locates, and measures defects while recognizing acceptable product variations.

TECH · 003

Real-Time Inspection and Assistance

Inspect every product at production speed. The AI coworker makes immediate quality decisions and assists operators without creating an inspection bottleneck.

002 · Detection Capability

What Your Inspection AI Detects

From microscopic surface anomalies to structural, dimensional, contamination, assembly, and print errors, Intelgic Inspection AI provides comprehensive product-quality verification.

TYPE · 01

Surface Defects

  • Scratches and score lines
  • Nicks and surface chips
  • Pits and micro-indentations
  • Coating inconsistencies
  • Stains and discoloration
TYPE · 02

Structural and Dimensional Defects

  • Cracks, fractures, splits, and tears
  • Length, width, diameter, and height deviations
  • Flatness and warpage
  • Edge chips and breakage
  • Hole position and alignment errors
TYPE · 03

Contamination and Material Anomalies

  • Dirt and foreign particles
  • Oil and grease marks
  • Corrosion and rust
  • Surface staining
  • Oxidation and inclusions
TYPE · 04

Assembly, Print and Identification Errors

  • Missing or incorrect components
  • Improper assembly
  • Misaligned parts
  • Label and print defects
  • Unreadable text, barcodes, or serial numbers
003 · Industries

One Inspection AI Coworker. Every Industry

Intelgic configures each AI coworker around your products, materials, quality standards, production speed, and operating environment.

IND · 01

Automotive Parts

Inspect engine parts, gears, windshield, doors, disc brakes, tyre, wheel, & other components to ensure the highest quality standards at production speed.

  • Scratches, cracks, splits, dents, surface defects
  • Material inconsistencies
  • Flatness, gap analysis etc.
  • Missing parts, improper assembly
  • Part recognition
  • Match with drawing
IND · 02

Metal Surface

Ensuring the integrity and finish of metal surfaces across all production stages.

  • Scratches, corrosion, pits
  • Cracks, patches, discoloration, corrosions
  • Surface flatness
  • Hole positions, X, Y coordinates
  • Texture recognition and inspection
IND · 03

Electronics, Semiconductors & PCB

High precision inspection of PCB boards and small component inspection like capacitors, registers etc.

  • Solder joint defects
  • Cracks on substrate
  • Die cracks, wire bond defects
  • Other defects like chips
  • Misaligned components
  • Missing & wrong components
IND · 04

Medical Devices

Micron level defect detection on needles, sharp components, catheters, prosthesis, shiny metal and plastic materials and other medical devices to maintain product safety, efficacy, and regulatory compliance.

  • Scratches, dents, black spots, contamination
  • Dimensional issues
  • Diameter inspection
  • Tears, punctures, improper sealing
  • Discoloration, contamination
  • Wrinkles, surface defects
IND · 05

Pharmaceuticals

Ensuring drug safety, dosage accuracy, and regulatory compliance at every stage of production.

  • Broken, chipped, or discolored tablets and capsules
  • Missing, misaligned, or illegible labels and lot codes
  • Incomplete fill levels, foreign particle contamination
  • Packaging seal integrity and blister defects
IND · 06

Glass & Optics

Detecting defects in transparent and reflective materials such as lens, windshield, reflective glass materials.

  • Bubbles, inclusions, stones, and seeds in glass
  • Scratches, chips, and edge cracks on lenses and panels
  • Optical distortion, coating irregularities, haze
  • Contamination
  • Dimensional deviation in cut glass and optical components
IND · 07

Plastics & Polymers

Inspecting molded, extruded, and thermoformed plastic parts across diverse production environments. Transparent, translucent and opaque plastic materials inspection.

  • Sink marks, voids, warpage, and short shots
  • Black spots, internal contamination
  • Surface scratches, burns, flow lines, and discoloration
  • Dimensional deviations in walls, bosses, and snap fits
  • Flash, burrs, and improper gate removal
IND · 08

Aerospace & Aviation

Zero-tolerance inspection for structural integrity, safety-critical components, and regulatory compliance.

  • Micro-cracks, delaminations, and fatigue damage in composites
  • Corrosion, pitting, and surface coating irregularities
  • Dimensional tolerances on turbine blades, fasteners, and fittings
  • Incomplete drilling, misaligned holes, and thread defects
IND · 10

Food & Beverage

Maintaining product safety, portion accuracy, and brand consistency at high throughput.

  • Foreign objects, contamination, and physical hazards
  • Underweight fills, missing product, and improper portioning
  • Damaged packaging, broken seals, and label misplacement
  • Shape, color, and texture deviations in formed food products
IND · 11

Pipes & Tubes

Dimensional and surface inspection for structural pipe and precision tubing across industries.

  • ID/OD dimensional accuracy and wall thickness uniformity
  • Surface cracks, seam defects, and weld bead irregularities
  • Corrosion, pitting, and coating adhesion failures
  • End squareness, chamfer accuracy, and thread defects
IND · 12

Wood, Doors & Furniture

Automated grain, finish, and dimensional inspection for wood-based products and assembled panels.

  • Knots, splits, grain deviation, and open defects
  • Surface scratches, dents, staining, and coating voids
  • Edge chipping, veneer delamination, and glue squeeze-out
  • Dimensional accuracy of panels, frames, and assembled components
IND · 13

Ceramics & Tiles

Ensuring glaze uniformity, pattern alignment, and dimensional consistency at high production volumes.

  • Glaze pinholes, crawling, blistering, and uneven coverage
  • Surface cracks, chips, and edge spalling
  • Color shade variation and pattern misregistration
  • Dimensional deviation in length, width, flatness, and squareness
IND · 14

Textiles & Apparel

High-speed defect detection on moving fabric and finished garments across woven, knit, and nonwoven substrates.

  • Weave defects: broken warp/weft, knots, slubs, and holes
  • Dye lot inconsistency, color bleeding, and shade variation
  • Print misregistration, ink voids, bands, smudges etc.
  • Design mismatch
  • Stitching defects, seam puckering, and needle damage
IND · 15

Packaging & Labels

Verifying print quality, label placement, and seal integrity across consumer and industrial packaging lines.

  • Barcode, QR code, and data matrix readability verification
  • Label positioning, skew, missing labels, and adhesion failures
  • Print quality: registration accuracy, color shade, and ink coverage
  • Seal integrity, closure alignment, and tamper-evidence verification
IND · 16

Battery & EV Components

Precision inspection for lithium-ion cells, electrode sheets, and EV battery module assembly.

  • Electrode coating defects: pinholes, uneven coating, and delamination
  • Cell casing dents, welds, and terminal surface damage
  • Separator misalignment, foreign particle contamination, and fold defects
  • Dimensional accuracy of cells, tabs, and assembled module components
IND · 17

Solar Panels & Photovoltaics

Ensuring cell efficiency, encapsulation integrity, and module reliability in solar panel production.

  • Micro-cracks, dark spots, and cell breakage in silicon cells
  • Encapsulant bubbles, delamination, and EVA discoloration
  • Soldering defects on bus bars, ribbons, and interconnects
  • Frame alignment, junction box positioning, and backsheet damage
IND · 18

Lamination

Detecting bonding failures, surface defects, and material inconsistencies across laminated sheets, films, and composite panels.

  • Delamination, bubbles, and adhesive voids between layers
  • Wrinkles, creases, fold marks, and tunneling defects
  • Surface scratches, contamination, and coating irregularities
  • Edge lifting, misalignment between layers, and improper trim cuts
005 · Business Impact

Why Automate Visual Inspection

Manual inspection is slow, fatigued, inconsistent, and expensive. Automated defect detection delivers measurable business outcomes from day one.

01

Eliminate Human Error

Tired human inspectors miss 20–30% of defects. AI-based detection runs at 99.8%+ accuracy — every shift, every batch, with zero fatigue.

02

Reduce Warranty Costs

Catch defective products before they ship. Reduce customer complaints, returns, and warranty claims that cost far more than prevention.

03

Speed Up Production

Automated inspection runs at line speed — no bottlenecks, no sampling, no delays. Inspect every single part without slowing the line.

04

Data-Driven Quality

Every inspection creates a data record. Use defect trends to identify root causes, fix upstream processes, and prevent future quality issues.

05

Lower Labor Costs

Reallocate skilled workers from repetitive inspection tasks to higher-value roles. One automated system replaces multiple inspection stations.

06

Compliance & Traceability

Maintain full audit trails with timestamped inspection images and reports — meeting ISO, FDA, and industry-specific quality documentation requirements.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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