AI · Machine Vision · Component Verification

AI-Powered PCB Board Inspection for Component Verification & Warranty Validation

Detect every missing, misplaced, or defective component on every PCB — and generate a tamper-proof Digital Quality Certificate for every board you ship.

Book a Call Explore Capabilities
LIVE · CAM 01
BOARD #PCB-8472 OK
PCB Board Inspection
Components1,247
Verified100%
Defects0
VerdictPASS

Ensure defect-free PCB assembly with Intelgic's smart inspection system.

PCB boards are the foundation of modern electronic devices, and each board contains hundreds — sometimes thousands — of tiny, intricate components. During the assembly process, particularly with Through-Hole Assembly (THA), issues such as missing components, placement errors, or soldering defects can easily occur. These issues often go unnoticed during manual checks, leading to product failures, warranty claims, and costly rework.

Intelgic provides a comprehensive, AI-powered PCB board inspection system that detects, identifies, and counts every single component on a PCB, ensuring that assembly errors are caught early and quality is assured at every stage.

Trusted on the shop floor of
Gentex RxSight clariant 1800Accountant Aptive Save A Lot TCS Transportation Solid Dareesoft Petromin logo CostaRicaABC logo SunEdison logo Linde logo Cummins logo Sammons Industrial Mobile Maintenance Link X
001 · Capabilities

Key inspection capabilities.

Our AI-powered system detects, identifies, and counts every component on your PCBs with unmatched precision.

FEATURE · 01

Missing Component Detection

Scans each PCB and verifies all components against the original design, flagging any missing parts with precise location and visual evidence.

FEATURE · 02

Component Counting & Identification

Pixel-level analysis identifies and counts every component, matching against the Bill of Materials (BoM) and ensuring correct placement.

FEATURE · 03

Assembly Error Detection

Detects critical errors including misaligned components, soldering issues, wrong components, incomplete insertions, and improper spacing.

FEATURE · 04

Text and Code Reading

Reads alphanumeric text, codes, or IDs on micro-components to verify correct types, polarity, or batch tracking information.

FEATURE · 05

Digital Quality Certificate

Comprehensive reports with high-res images, defect markers, and a Digital Quality Certificate for traceability and warranty validation.

FEATURE · 06

System Integration

Seamlessly integrates with existing SMT/THA lines and MES systems, with API support for ERP and QA system connectivity.

002 · Technology

System components & technology.

Built with cutting-edge automation and vision systems for unparalleled inspection accuracy.

Machine Vision Cameras

High-resolution industrial cameras capable of capturing fine details at micro level.

Industrial Lighting

Custom lighting configurations (dome, ring, coaxial) for uniform and glare-free imaging.

Robotic Motion Systems

Automated XYZ motion rails to move cameras with precision for large PCBs.

AI-Powered Software

Advanced algorithms trained specifically for PCB component detection and classification.

003 · Use Cases

Use cases across industries.

Our PCB inspection platform delivers value across multiple industries.

INDUSTRY · 01

Consumer Electronics

Ensure quality in smartphones, tablets, wearables, and home appliances.

INDUSTRY · 02

Automotive PCBs

Critical inspection for ECUs, battery management systems, and vehicle control units.

INDUSTRY · 03

Medical Devices

High-reliability inspection for diagnostic equipment and implantable devices.

INDUSTRY · 04

Industrial Controllers

Quality assurance for PLC boards and industrial automation systems.

INDUSTRY · 05

Communication Systems

Precision inspection for server boards and networking equipment.

INDUSTRY · 06

Aerospace & Defense

Mission-critical inspection for avionics and military electronics.

004 · Benefits

Benefits of Intelgic's PCB inspection solution.

Transform your quality control process with our AI-powered inspection system.

Defect Reduction

Detects missing, misplaced, and incorrect components with 99%+ accuracy.

Component Verification

Counts and verifies every component against BoM/design files automatically.

Warranty Protection

Reduces warranty issues with traceable digital certificates for every PCB.

Quality Compliance

Ensures compliance with IPC and OEM quality standards consistently.

Seamless Integration

Connects with existing SMT/THA lines and MES systems effortlessly.

Cost Savings

Reduces rework costs and improves first-pass yield significantly.

005 · Traceability

Warranty validation & traceability.

Each inspection is stored with time-stamped data, creating an immutable quality record for warranty validation and batch traceability.

RECORDS

Immutable quality records

  • Serial number or barcode tracking
  • Complete component count records
  • Image evidence of assembly status
  • DQC linked to manufacturing batch
SAMPLE

Digital Quality Certificate

Sample inspection certificate generated by our system.

Certificate ID
DQC-2023-05842
PCB Serial
SN-PCB-8472-AB
Inspection Date
2023-08-15 14:32:47 UTC
Components Verified
1,247 / 1,247 (100%)
Defects Found
0
Status
Approved
This certificate is digitally signed and tamper-proof. Verify at intelgic.com/verify
006 · Why Intelgic

Why choose Intelgic?

We deliver complete turnkey PCB inspection solutions tailored to your specific needs.

REASON · 01

Customized Solutions

Camera and lighting setup optimized for your specific board layouts and components.

REASON · 02

Precision Engineering

PLC-controlled motion systems for micron-level accuracy in component imaging.

REASON · 03

Flexible Deployment

On-premise or cloud deployment options to match your infrastructure needs.

Get Started

Ready to automate your PCB quality control?

Contact Intelgic today to learn how our AI-powered PCB inspection system can enhance your production accuracy, reduce defects, and streamline warranty validation.

Book a Call Contact Us

Solution

Industrial AI

LEGAL

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

Social links

©2026 Intelgic Inc. All Rights Reserved.