Trusted on the shop floor of
Intelgic's vision-driven monitoring system combines industrial cameras, laser displacement sensors, and 2D/3D profile sensors to detect wear, misalignment, wobble, tears, and build-up — while the line is running.
Contactless inspection, predictive analytics, harsh-environment hardware, and seamless integration — built for production reality.
24×7 monitoring with no production interruptions.
Trend analytics to catch issues before failures.
Works in dust, heat, humidity, and low-light.
PLC/SCADA/MES integration with existing systems.
No manual walk-downs — get early symptoms: belt edge fray, roller eccentricity, cracks, misalignments, carryback, and skew that silently grows into catastrophic failure. Reactive fixes cause stoppages, safety risks, and spiraling costs.
Intelgic turns your conveyors into self-reporting assets that reveal issues before they break.
Intelgic's Certainty AI software processes these images frame by frame to identify anomalies automatically and classify the type of defect detected.
Laser sensors measure displacement, misalignment or vibration of conveyor components with micron-level precision. They can monitor:
Intelgic's system continuously monitors conveyors using high-resolution cameras, laser sensors, and vibration profiling to detect early symptoms such as misalignments, dislocations, and abnormal movements. The system generates clear visual and image-based data showing where the issue is and what the issue is — enabling maintenance teams to take immediate corrective action.
Area/line-scan cameras, laser displacement sensors, 2D/3D profilers, strobe/line lights.
Industrial GPU PC with Intelgic Certainty AI.
Digital I/O, OPC-DA/UA, Modbus/TCP, REST APIs.
On-prem or cloud database; time-series storage; dashboard.
PLC/SCADA/MES/CMMS; webhooks for maintenance tickets.
We provide complete turnkey hardware: cameras, lenses, lighting, mounts, enclosures, cables, and control panel.
Advanced capabilities for complete conveyor health monitoring.
No downtime for inspection with 24/7 non-contact monitoring.
Configurable thresholds and recipes for precise defect identification.
Trend-based alerts before failure occurs.
On-prem processing with optional cloud analytics.
IP-rated enclosures, air knives, and heat shields.
Custom views for maintenance, operations, and leadership.
Roll back time and see what happened with 3D profile playback.
Digital Quality Certificate for proof of conveyor condition.
Plug into your existing controls, enterprise systems, and notification stack — or take it as a managed service.
OPC-DA/UA, Modbus/TCP, EtherNet/IP (via gateway).
MES/ERP/CMMS (SAP, Maximo, etc.).
Email/SMS/Teams/Slack, Andon/stack-light triggers.
Full hardware + software + commissioning.
Add sensors to existing conveyors.
Monthly plan with remote monitoring.
From mining to packaging — the same platform, tuned to each environment.
Measurable savings on maintenance, downtime, and risk — backed by full traceability.
*Actual results vary by line speed, duty cycle, and maintenance practices.
Yes. We use sealed enclosures, air knives, and thermal management designed for harsh conditions.
Yes. Multi-line support with separate recipes and dashboards per conveyor.
Configurable thresholds and continuous model tuning reduce nuisance alerts. Operators can confirm/override to improve accuracy.
Yes. Standard industrial protocols and REST APIs. We also push auto-generated work orders.
Edge processing on the GPU PC minimizes bandwidth; only events/analytics are shared upstream.
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