Intelgic’s vision‑driven monitoring system combines industrial cameras, laser displacement sensors, and 2D/3D profile sensors to detect wear, misalignment, wobble, tears, and build‑up—while the line is running.
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24×7 monitoring with no production interruptions
Trend analytics to catch issues before failures
Works in dust, heat, humidity, and low-light
PLC/SCADA/MES integration with existing systems
No manual walk‑downs and get early symptoms—belt edge fray, roller eccentricity, cracks, misalignments, carryback, and skew that silently grows into catastrophic failure. Reactive fixes cause stoppages, safety risks, and spiraling costs.
Intelgic turns your conveyors into self‑reporting assets that reveal issues before they break.
Intelgic’s Live Vision AI software processes these images frame by frame to identify anomalies automatically and classify the type of defect detected.
Laser sensors measure the displacement, misalignment or vibration of conveyor components with micron-level precision. They can monitor:
Intelgic’s system continuously monitors conveyors using high-resolution cameras, laser sensors, and vibration profiling to detect early symptoms such as misalignments, dislocations, and abnormal movements. The system generates clear visual and image-based data showing where the issue is and what the issue is, enabling maintenance teams to take immediate corrective action—preventing major failures, accidents, and costly downtime.
Area/line‑scan cameras, laser displacement sensors, 2D/3D profilers, strobe/line lights
Industrial GPU PC with Intelgic Live Vision AI
Digital I/O, OPC‑DA/UA, Modbus/TCP, REST APIs
On‑prem or cloud database; time‑series storage; dashboard
PLC/SCADA/MES/CMMS; webhooks for maintenance tickets
(We provide complete turnkey hardware: cameras, lenses, lighting, mounts, enclosures, cables, and control panel.)
No downtime for inspection
Configurable thresholds and recipes
Trend‑based alerts before failure
On‑prem processing with optional cloud analytics
IP‑rated enclosures, air knives, heat shields
Maintenance, operations, and leadership views
Roll back time and see what happened
Proof of conveyor condition for audits
Advanced capabilities for complete conveyor health monitoring
No downtime for inspection with 24/7 non-contact monitoring
Configurable thresholds and recipes for precise defect identification
Trend-based alerts before failure occurs
On-prem processing with optional cloud analytics
IP-rated enclosures, air knives, and heat shields
Custom views for maintenance, operations, and leadership
Roll back time and see what happened with 3D profile playback
Digital Quality Certificate for proof of conveyor condition
OPC‑DA/UA, Modbus/TCP, EtherNet/IP (via gateway)
MES/ERP/CMMS (SAP, Maximo, etc.)
Email/SMS/Teams/Slack, Andon/stack‑light triggers
Full hardware + software + commissioning
Add sensors to existing conveyors
Monthly plan with remote monitoring
Early belt tear detected near splice
Schedule controlled stop and patch
Idler #23 eccentricity trending upward
Plan bearing replacement
Belt edge deviation > threshold
Auto slow-down and alignment check
Material carryback rising
Inspect scraper and chute
Yes. We use sealed enclosures, air knives, and thermal management designed for harsh conditions.
Yes. Multi‑line support with separate recipes and dashboards per conveyor.
Configurable thresholds and continuous model tuning reduce nuisance alerts. Operators can confirm/override to improve accuracy.
Yes. Standard industrial protocols and REST APIs. We also push auto‑generated work orders.
Edge processing on the GPU PC minimizes bandwidth; only events/analytics are shared upstream.
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