Automotive · Robotic Vision · AI

Robotic inspection system for complex automotive parts.

Automate. Inspect. Assure Quality.

High-precision robotic inspection for complex-shaped automotive parts using machine vision and AI.

LIVE · ROBOTIC CELL
6-AXIS AI
automotive parts
Axes6
Defectµm
Coverage360°
VerdictPASS
Trusted on the shop floor of
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001 · Overview

Precision inspection for complex automotive parts.

Automotive components come in all shapes and sizes — metallic, plastic, painted, assembled — and they're getting more intricate with every new vehicle model. Manual inspection simply can't keep up with the volume, complexity, or accuracy demands.

Intelgic's Robotic Inspection System is engineered for high-speed, high-precision inspection of complex automotive parts using a combination of robotics, industrial imaging, and AI-powered defect detection.

We deliver fully automated, turnkey systems that detect defects, verify dimensions, validate assembly, and generate digital quality certificates in real-time.

002 · Coverage

What we inspect.

Intelgic's solution is built for diverse and complex parts, including.

CAT · 01

Sheet metal and body parts

  • Hood panels, bumpers, doors, floor pans
  • Post-welding and painting defect detection
CAT · 02

Plastic molded components

  • Housings, brackets, dashboards
  • Sink marks, warping, short shots
CAT · 03

Assembled modules

  • Headlamps, tail lamps, engine parts
  • Verifying alignment, placement, wiring
CAT · 04

Small precision parts

  • Nuts, bolts, injectors, fasteners
  • Micro-defect detection, measurement
CAT · 05

Painted / Coated Surfaces

  • Detect pinholes, scratches, blistering
CERTAINTY AI
µm
AI Vision
003 · AI

AI-powered defect detection.

At the core of our system is Certainty AI, Intelgic's proprietary machine vision software. It enables:

  • Defect classification: scratches, dents, deformation, weld issues, etc.
  • Pass/Fail logic: based on your acceptance matrix
  • Measurement tools: gaps, misalignments, diameters, surface area
  • Pattern recognition: missing features, incorrect assemblies
  • Digital traceability: defect images, annotations, timestamps
004 · Motion

Intelligent robotic motion system.

We integrate SCARA, 6-axis robotic arms, cartesian systems, or motorized stages depending on the application.

Capabilities

  • Multi-angle camera positioning for 360° surface coverage
  • Auto-adjusting fixtures for part-specific alignment
  • Inline or batch mode operations
  • Part rotation, tilting, or sliding for full surface visibility

Whether your part is small and intricate or large and bulky, our robotic platforms ensure consistent, programmable, and repeatable imaging.

ROBOTIC CELL
6-AXIS
Robotic
005 · Imaging

Industrial imaging system.

CAM · 01

To capture defects in detail, we deploy:

  • High-resolution area scan cameras (20–65 MP)
  • Line scan cameras (8K–16K) for cylindrical or long parts
  • Telecentric lenses for distortion-free measurement
LIGHT · 02

Multiple lighting geometries:

  • Low-angle ring lights for surface scratches
  • Dome lighting for shiny surfaces
  • Backlight for silhouette and gap checks
  • Coaxial lighting for flat surface defects

Lighting and lensing are customized for each part type and material finish.

006 · Inline

Inline inspection + digital reporting.

Intelgic systems support real-time, inline inspection, integrated directly into your production line.

STEP · 01

Automated Detection

Automated defect detection during manufacturing.

STEP · 02

PLC Integration

PLC integration to trigger alerts or stop production.

STEP · 03

Digital Quality Certificate

Digital Quality Certificate (DQC) generated for each part.

STEP · 04

Cloud Dashboard

Cloud-connected dashboard for analytics and historical reports.

Our software provides detailed inspection logs, annotated images, and exportable reports, aiding compliance and warranty validation.

007 · Turnkey

Turnkey solution by Intelgic.

We offer end-to-end robotic inspection systems, including:

Robotic arm or motion system
Camera, lens, and lighting setup
Mechanical fixture or conveyor
Certainty AI software
PLC/ERP/MES integration
Installation, training & remote support

Everything is custom-built for your parts, process, and plant layout.

008 · Benefits

Benefits at a glance.

Benefit
Impact
Full-surface inspection
No blind spots or missed defects
Micron-level accuracy
Reliable detection of the smallest imperfections
AI-driven software
Consistent, real-time quality decision-making
Robotic flexibility
Adaptable to various part shapes and sizes
Digital traceability
Improved compliance, warranty, and audit trails
Inline integration
Zero disruption to your production flow
009 · Use Case

Use case: automotive headlamp inspection.

Intelgic robotic inspection system scans each headlamp from multiple angles:

  • Verifies bulb placement, lens fitment, and connector alignment
  • Detects internal contamination or scratches
  • Inspects wire harnessing and sealing

All without human intervention.

010 · Get Started

Ready to automate your inspection line?

Don't let defects slip through or slow down your production. Intelgic's Robotic Inspection System delivers:

OUT · 01

Zero Defect Manufacturing

Consistent quality across every part you ship.

OUT · 02

Increased Yield and Uptime

Catch defects early, reduce scrap and rework.

OUT · 03

End-to-End Quality Traceability

Digital records for every inspection.

Book a Call Contact Us

Schedule a demo or discuss a custom solution.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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