Robotic Inspection System for Complex Automotive Parts

Automate. Inspect. Assure Quality.

High-precision robotic inspection for complex-shaped automotive parts using machine vision and AI.

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Precision Inspection for Complex Automotive Parts

Automotive components come in all shapes and sizes—metallic, plastic, painted, assembled—and they’re getting more intricate with every new vehicle model. Manual inspection simply can’t keep up with the volume, complexity, or accuracy demands.

Intelgic’s Robotic Inspection System is engineered for high-speed, high-precision inspection of complex automotive parts using a combination of robotics, industrial imaging, and AI-powered defect detection.

We deliver fully automated, turnkey systems that detect defects, verify dimensions, validate assembly, and generate digital quality certificates in real-time.

What We Inspect

Intelgic’s solution is built for diverse and complex parts, including.

Sheet metal and body parts

  • Hood panels, bumpers, doors, floor pans
  • Post-welding and painting defect detection

Plastic molded components

  • Housings, brackets, dashboards
  • Sink marks, warping, short shots

Assembled modules

  • Headlamps, tail lamps, engine parts
  • Verifying alignment, placement, wiring

Small precision parts

  • – Nuts, bolts, injectors, fasteners
  • – Micro-defect detection, measurement

Painted/Coated Surfaces

  • Detect pinholes, scratches, blistering
AI Vision

AI-Powered Defect Detection

At the core of our system is Live Vision AI, Intelgic’s proprietary machine vision software. It enables

  • Defect classification: scratches, dents, deformation, weld issues, etc.
  • Pass/Fail logic: based on your acceptance matrix
  • Measurement tools: gaps, misalignments, diameters, surface area
  • Pattern recognition: missing features, incorrect assemblies
  • Digital traceability: defect images, annotations, timestamps
AI Vision

Intelligent Robotic Motion System

We integrate SCARA, 6-axis robotic arms, cartesian systems, or motorized stages depending on the application.

Capabilities include:

  • • Multi-angle camera positioning for 360° surface coverage
  • • Auto-adjusting fixtures for part-specific alignment
  • • Inline or batch mode operations
  • • Part rotation, tilting, or sliding for full surface visibility

Whether your part is small and intricate or large and bulky, our robotic platforms ensure consistent, programmable, and repeatable imaging.

Industrial Imaging System

To capture defects in detail, we deploy:

  • High-resolution area scan cameras (20–65 MP)
  • Line scan cameras (8K–16K) for cylindrical or long parts
  • Telecentric lenses for distortion-free measurement

Multiple lighting geometries:

  • – Low-angle ring lights for surface scratches
  • – Dome lighting for shiny surfaces
  • – Backlight for silhouette and gap checks
  • – Coaxial lighting for flat surface defects

Lighting and lensing are customized for each part type and material finish.

Inline Inspection + Digital Reporting

Intelgic systems support real-time, inline inspection, integrated directly into your production line.

Automated defect detection during manufacturing

PLC integration to trigger alerts or stop production

Digital Quality Certificate (DQC) generated for each part

Cloud-connected dashboard for analytics and historical reports

Our software provides detailed inspection logs, annotated images, and exportable reports, aiding compliance and warranty validation.

Turnkey Solution by Intelgic

We offer end-to-end robotic inspection systems, including:

Robotic arm or motion system
Camera, lens, and lighting setup
Mechanical fixture or conveyor
Live Vision AI software
PLC/ERP/MES integration
Installation, training & remote support

Everything is custom-built for your parts, process, and plant layout.

Benefits at a Glance

Benefit Impact
Full-surface inspection No blind spots or missed defects
Micron-level accuracy Reliable detection of the smallest imperfections
AI-driven software Consistent, real-time quality decision-making
Robotic flexibility Adaptable to various part shapes and sizes
Digital traceability Improved compliance, warranty, and audit trails
Inline integration Zero disruption to your production flow

Use Case: Automotive Headlamp Inspection

Intelgic robotic inspection system scans each headlamp from multiple angles:

  • Verifies bulb placement, lens fitment, and connector alignment
  • Detects internal contamination or scratches
  • Inspects wire harnessing and sealing

All without human intervention.

Ready to Automate Your Inspection Line?

Don't let defects slip through or slow down your production. Intelgic's Robotic Inspection System delivers:

Zero Defect Manufacturing

Increased Yield and Uptime

End-to-End Quality Traceability

Contact Us Today

Schedule a demo or discuss a custom solution.

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