Visual Inspection Automation of Complex Automotive Parts
Reliable Inspection for Complex Automotive Parts using Machine Vision AI
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Reliable Inspection for Complex Automotive Parts using Machine Vision AI
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Ensure 100% quality control for geometrically complex, multi-material automotive components using Intelgic's intelligent machine vision and AI inspection platform.
Introduction to Complex Part Inspection Challenges Modern vehicles rely on hundreds of intricate parts—ranging from suspension arms and welded brackets to alloy wheels, plastic trims, and multi-surface engine components. These parts often feature:
Manual inspection of such parts is inconsistent, time-consuming, and often ineffective at catching subtle surface and structural defects. Intelgic solves this problem with an automated vision-based inspection system powered by AI.
Why Complex Parts Are Difficult to Inspect
Make it difficult to capture defects in a single image. Our system handles varying textures and reflectivity with adaptive imaging.
Such as shiny metals, black plastic, glass, and rubber—all require different imaging setups. Our AI adapts to each material automatically.
Scratches, cracks, paint bubbles, surface contamination, denting, warping, weld misalignment, and missing features.
Require micron-level tolerance checks and 360° coverage. Our system provides precise measurements and full part coverage.
For dynamically repositioning cameras and lights around complex shapes to ensure complete coverage.
Including low-angle, coaxial, dome, and dark field lighting to handle glare, shadows, and material translucency.
Intelgic's Inspection System Architecture
A modular system combining advanced hardware and AI software
High-resolution area scan or line scan cameras with custom telecentric or macro lenses for distortion-free imaging of complex geometries.
Dark field, dome, low-angle, and multi-color LED lighting configurations optimized for different surface types and defect detection.
Proprietary AI software that dynamically adjusts for reflectivity, contrast shifts, and lighting variations across multiple material types.
Example Applications
Complex parts with transparent plastics, shiny plastics and metal with uneven surfaces. Our comprehensive solution is specially designed for headlamp and taillamp inspection.
Detect scratches, dents, and paint issues on all surfaces. Alloy wheels are made with shiny materials and plastic with complex geometry. Our system covers all surfaces efficiently.
Sheet metal parts after cutting, bending and welding processes that go through powder coating where defects get generated. Our robust solution handles these complex inspections.
Verify welds, burrs, and surface finish with precision. Our system handles the complex geometries and varied surfaces of these critical components.
Detect bubbles, smudges, and inconsistent coverage with our specialized lighting and AI algorithms optimized for paint inspection.
Inspect for dimensional errors, cracks, and coating defects in critical engine and transmission components with micron-level precision.
Benefits of Intelgic's Complex Part Inspection System
Programmable motion systems ensure every surface of complex parts is inspected, no matter the geometry.
Automated inspection eliminates human variability and fatigue for reliable quality control.
High-speed automated systems inspect parts in seconds compared to minutes for manual inspection.
Quickly adapt to different part types and inspection requirements without extensive reprogramming.
Immediate notification of defects allows for rapid corrective action to minimize scrap and rework.
Digital records of every inspection with images and metadata for quality documentation and process improvement.
Contact us today to schedule a consultation and Get Started with a pilot project. Send your sample parts to us and our team will assess your part geometry and inspection requirements and propose a customized solution.
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