001 / Software Gigapixel · GPU

Industrial Image Stitching Software by Intelgic

Develop full-resolution, distortion-corrected images from many frames — fast, precise, production-ready. Intelgic engineers custom image processing and complex stitching software for manufacturing, R&D, and inspection.

REC · STITCH PIPELINE
SUB-PIXEL GPU
Industrial image stitching
Throughput 300 MP/s
Residuals ≤ 0.5 PX
Output GIGAPIXEL
Trusted on the shop floor of
Gentex RxSight clariant 1800Accountant Aptive Save A Lot TCS Transportation Solid Dareesoft Petromin logo CostaRicaABC logo SunEdison logo Linde logo Cummins logo Sammons Industrial Mobile Maintenance Link X
002 Overview

We handle line-scan and area-scan, multi-camera arrays, encoder-synchronized capture, and stage-based mosaics to produce seamless, metrically accurate images ready for defect detection, measurement, reporting, and analytics.

003 9 Capabilities

Advanced Image Stitching

Vision tasks often exceed a single field of view — long parts, wide webs, large panels, micro features at high magnification. Intelgic's stitching stack turns fragmented frames into a single, georeferenced canvas so your teams can detect, measure, and trace with confidence.

01

Any Capture Modality

Area-scan (2D), line-scan (1D), TDI, multi-camera arrays, rotating fixtures, XY/XYZ stages, conveyor/encoder sync.

02

Robust Registration

Feature-based (SIFT/ORB/AKAZE), phase correlation, sub-pixel registration, RANSAC outlier rejection, affine/projective/homography models, bundle adjustment.

03

Industrial-Grade Geometry

Lens distortion correction (radial/tangential), telecentric calibration, stage mapping & non-linearity compensation, encoder scale/phase calibration, motion-induced shear correction.

04

Photometric Consistency

Gain/exposure compensation, flat-field correction, vignetting removal, HDR merge + tone mapping, color balancing & ΔE reports.

05

Seam Optimization & Blending

Seam finding, multi-band blending, ghost removal, parallax-aware warps, dynamic seam reflow around ROIs.

06

Performance at Scale

GPU-accelerated pipelines, tiled/streaming stitching for meter-scale images, out-of-core memory, on-the-fly pyramid generation for zoomable viewers (Deep Zoom/IIIF).

07

Accuracy You Can Trust

Pixel-to-mm calibration, traceable rulers/grids, uncertainty budgets, NIST-traceable artifacts.

08

Ready for Inspection

Layered defect overlays, region-wise statistics, measurements (length/area/perimeter), annotations, recipe-based acceptance.

09

APIs & SDK

C++/C#/Python APIs, REST/gRPC services, file watchers, and message bus integration (MQTT/Kafka).

004 6 Scenarios

Capture Scenarios We Support

01

Conveyor / Web Inspection (Line-scan)

Continuous stitching synchronized with encoder counts; handles speed variation, slippage, missing ticks.

Conveyor / Web Inspection (Line-scan)
02

Rotary / 360° Unwrapping

Cylindrical unroll for tubes, bottles, shafts with top-dead-center alignment and axial blending.

Rotary / 360° Unwrapping
03

XY Stage Mosaics

Raster or serpentine scans for microscopes, PCBs, dies, slides; stage backlash compensation and overlap tuning.

XY Stage Mosaics
04

Multi-Camera Arrays

Overlapping FOVs, timing alignment, color equalization, shared calibration.

Multi-Camera Arrays
05

Gigapixel Surfaces

Glass, metal sheets, wooden panels, textiles, printed tiles/ceramics — stitch + overlay defect maps and CMYK deltas against master references.

Gigapixel Surfaces
06

Aerial / Large-Area Imaging

Orthorectified composites (if provided IMU/pose), map-like outputs.

Aerial / Large-Area Imaging
005 6 Stages

How the Intelgic Stitching Pipeline works

Stitching pipeline
  1. 01

    Ingest & Sync

    Capture from cameras/stages/encoders with hardware triggers; store-and-forward buffering for reliability.

  2. 02

    Calibrate

    Intrinsic/extrinsic camera parameters, encoder scaling, stage non-linearity, illumination flat-field.

  3. 03

    Register

    Feature/phase-based alignment, coarse-to-fine; reject outliers with RANSAC; refine with sub-pixel estimators.

  4. 04

    Warp & Blend

    Apply tuned geometric model (affine/projective/cylindrical), choose optimal seams, blend photometrically.

  5. 05

    Compose & Index

    Tile the composite, build pyramids, attach world coordinates (mm), and persist metadata.

  6. 06

    Inspect & Report

    Run AOI/ML recipes, render overlays, compute KPIs, and export PDF/Excel/DQC.

006 5 Pillars

Performance Benchmarks

01

Calibration Tools

Checkerboard & dot grid patterns, single-shot line-scan distortion charts, telecentric validation.

02

Runtime Control

Encoder-linked strobes, adaptive overlap %, motion-blur guards, rolling-shutter compensation.

03

Quality Gates

Seam visibility score, intensity continuity score, registration residuals, per-tile sharpness MTF.

04

Data Management

Lossless image codecs (TIFF/PNG), high-bit-depth (12–16-bit), tiled TIFF/BigTIFF, cloud buckets or on-prem NAS.

05

Scalability

Multi-GPU nodes, distributed stitching, microservices with autoscaling; resumable jobs for long scans.

007 Connect & Ship
A · Integrations

Plug into your stack

  • Upstream: PLCs (OPC UA/DA, Modbus, EtherNet/IP via gateways), encoders, triggers, frame grabbers.
  • Downstream: MES/ERP (SAP/Oracle), WMS, SCADA, CMMS; webhooks for pass/fail/diverter control; REST/gRPC for third-party AOI.
  • Intelgic Certainty AI: Optional modules for defect detection, classification, SPC, and analytics dashboards.
B · Deliverables

What you receive

  • Requirements & imaging plan (FOV, overlap, speed, resolution)
  • Calibration and test protocol
  • Stitching engine + operator UI (viewer with zoom/measure/overlay)
  • Integration connectors & APIs
  • Validation report with accuracy & throughput benchmarks
  • Training and admin guide
008 Numbers & Deploy
A · Performance (Typical)

Performance benchmarks

  • Throughput: 100–300 MP/s per GPU (area-scan); 200–800 mm/s web speed (line-scan) depending on resolution/overlap.
  • Accuracy: Registration residuals ≤ 0.2–0.5 px; metric error ≤ 0.05–0.2% after calibration.
  • Seam Quality: Seam score ≥ 95/100 on normalized edge energy tests. Benchmarks vary with optics, lighting, motion stability, encoder fidelity, and GPU spec.
B · Deployment Options

Where it runs

  • Edge: Deterministic stitching near the line; local UI & PLC feedback.
  • On-Prem Server: Multi-line consolidation and analytics.
  • Hybrid Cloud: Central dashboards, enterprise-wide data, and remote support.

Security: TLS, RBAC, audit logs, encrypted at rest, allow-lists, offline fallbacks.

009 FAQ

Frequently Asked Questions

Yes — phase/scale calibration, slip compensation, and speed drift handling are built-in.

Yes — we provide geometric unwrapping with axial alignment and diameter calibration.

No — our calibrated pipeline preserves metric fidelity with sub-pixel registration and error reporting.

Absolutely — Intelgic's AOI/ML modules run on the stitched canvas or on tiles for throughput.

Gigapixel-scale images are supported with tiled storage and pyramid viewers.

010 / Next Step

Stitch every frame into one truth

Tell us about your camera array, stage, or web — we'll engineer a stitching pipeline tuned to your throughput and accuracy targets.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

Social links

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