Develop full-resolution, distortion-corrected images from many frames — fast, precise, production-ready. Intelgic engineers custom image processing and complex stitching software for manufacturing, R&D, and inspection.
We handle line-scan and area-scan, multi-camera arrays, encoder-synchronized capture, and stage-based mosaics to produce seamless, metrically accurate images ready for defect detection, measurement, reporting, and analytics.
Vision tasks often exceed a single field of view — long parts, wide webs, large panels, micro features at high magnification. Intelgic's stitching stack turns fragmented frames into a single, georeferenced canvas so your teams can detect, measure, and trace with confidence.
Area-scan (2D), line-scan (1D), TDI, multi-camera arrays, rotating fixtures, XY/XYZ stages, conveyor/encoder sync.
Feature-based (SIFT/ORB/AKAZE), phase correlation, sub-pixel registration, RANSAC outlier rejection, affine/projective/homography models, bundle adjustment.
Lens distortion correction (radial/tangential), telecentric calibration, stage mapping & non-linearity compensation, encoder scale/phase calibration, motion-induced shear correction.
Gain/exposure compensation, flat-field correction, vignetting removal, HDR merge + tone mapping, color balancing & ΔE reports.
Seam finding, multi-band blending, ghost removal, parallax-aware warps, dynamic seam reflow around ROIs.
GPU-accelerated pipelines, tiled/streaming stitching for meter-scale images, out-of-core memory, on-the-fly pyramid generation for zoomable viewers (Deep Zoom/IIIF).
Pixel-to-mm calibration, traceable rulers/grids, uncertainty budgets, NIST-traceable artifacts.
Layered defect overlays, region-wise statistics, measurements (length/area/perimeter), annotations, recipe-based acceptance.
C++/C#/Python APIs, REST/gRPC services, file watchers, and message bus integration (MQTT/Kafka).
Continuous stitching synchronized with encoder counts; handles speed variation, slippage, missing ticks.
Cylindrical unroll for tubes, bottles, shafts with top-dead-center alignment and axial blending.
Raster or serpentine scans for microscopes, PCBs, dies, slides; stage backlash compensation and overlap tuning.
Overlapping FOVs, timing alignment, color equalization, shared calibration.
Glass, metal sheets, wooden panels, textiles, printed tiles/ceramics — stitch + overlay defect maps and CMYK deltas against master references.
Orthorectified composites (if provided IMU/pose), map-like outputs.
Capture from cameras/stages/encoders with hardware triggers; store-and-forward buffering for reliability.
Intrinsic/extrinsic camera parameters, encoder scaling, stage non-linearity, illumination flat-field.
Feature/phase-based alignment, coarse-to-fine; reject outliers with RANSAC; refine with sub-pixel estimators.
Apply tuned geometric model (affine/projective/cylindrical), choose optimal seams, blend photometrically.
Tile the composite, build pyramids, attach world coordinates (mm), and persist metadata.
Run AOI/ML recipes, render overlays, compute KPIs, and export PDF/Excel/DQC.
Checkerboard & dot grid patterns, single-shot line-scan distortion charts, telecentric validation.
Encoder-linked strobes, adaptive overlap %, motion-blur guards, rolling-shutter compensation.
Seam visibility score, intensity continuity score, registration residuals, per-tile sharpness MTF.
Lossless image codecs (TIFF/PNG), high-bit-depth (12–16-bit), tiled TIFF/BigTIFF, cloud buckets or on-prem NAS.
Multi-GPU nodes, distributed stitching, microservices with autoscaling; resumable jobs for long scans.
Security: TLS, RBAC, audit logs, encrypted at rest, allow-lists, offline fallbacks.
Yes — phase/scale calibration, slip compensation, and speed drift handling are built-in.
Yes — we provide geometric unwrapping with axial alignment and diameter calibration.
No — our calibrated pipeline preserves metric fidelity with sub-pixel registration and error reporting.
Absolutely — Intelgic's AOI/ML modules run on the stitched canvas or on tiles for throughput.
Gigapixel-scale images are supported with tiled storage and pyramid viewers.
Tell us about your camera array, stage, or web — we'll engineer a stitching pipeline tuned to your throughput and accuracy targets.
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