Real-time defect detection and dimensional measurement in running lines.
In Cut-to-Length (CTL) operations, where metal coils are flattened and cut into sheets, maintaining surface quality and dimensional accuracy is essential. Defects and miscuts can compromise downstream manufacturing and cause significant material loss.
Intelgic's AI-driven Machine Vision Solution offers real-time inspection of metal sheets in motion, ensuring each plate is defect-free and meets the exact length and width specifications — all without slowing down the production line.
Detect surface anomalies in real time across both top and bottom surfaces.
Precise inline measurement of each sheet with real-time validation.
Comprehensive plate tracking with quality data for every sheet.
Intelgic deploys a line scan-based imaging system synchronized with the CTL line. Key components include:
High-resolution cameras placed above and below the sheet
Custom linear lighting optimized for metal surface contrast
Accurate sheet measurement and synchronization
Advanced algorithms for defect detection and measurement
Powerful processing for real-time inspection
PLC connectivity and data exchange with MES/ERP
We deliver a complete inspection system engineered for CTL operations:
Line scan cameras, industrial lenses, and custom lighting setup (top and bottom)
Robust mechanical design for industrial environments
Advanced inspection and measurement algorithms
Reporting interface with defect map visualization
On-site setup, system calibration, and operator training
Ongoing technical support and system optimization
Per-plate report including:
Batch-wise summary and coil-level inspection data.
Exportable reports for QA, traceability, and compliance audits.
Mills and processing plants producing flat-rolled metal products
Tier 1 and Tier 2 suppliers of automotive metal components
Manufacturers of appliances, roofing and building products
Service centers and fabricators processing metal sheets
Intelgic's real-time inspection system ensures every plate meets quality and dimensional standards — before it reaches your customer.
Schedule a demo or contact us to learn how Intelgic can automate your CTL inspection process.
©2026 Intelgic Inc. All Rights Reserved.
