Metal Tube Inside Wall Inspection Automation Using Boroscopic Camera and AI Vision Technologies

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0.5mm
Smallest detectable defect
99.9%
Detection accuracy
5mm
Camera diameter
10x
Faster than manual

Advanced Tube Inspection Features

Our comprehensive solution combines cutting-edge hardware with intelligent software for unparalleled inspection quality.

Boroscopic Camera

5mm industrial-grade camera with built-in high-intensity LED lighting for clear visualization of internal tube surfaces.

  • Sub-millimeter defect detection
  • Works for straight and curved tubes
  • Robust industrial design

Automated Insertion

Precision motion control systems for consistent, full-length tube scanning without gaps or missed areas.

  • Robotic rails for long tubes
  • Motorized push-pull units
  • Flexible guiding for bent tubes

AI Vision Processing

Live Vision AI software detects and classifies defects with pixel-level accuracy, eliminating human error.

  • Automatic defect identification
  • Precision measurement
  • Continuous learning

Digital Reporting

Comprehensive inspection reports with defect images, dimensions, and location mapping for traceability.

  • PDF/Excel export
  • Cloud storage
  • MES/ERP integration

Real-time Dashboard

Monitor inspection KPIs, defect trends, and production quality with our intuitive dashboard.

  • Live defect feed
  • Historical trend analysis
  • Filter by batch or date

Industry Applications

Versatile solution for oil & gas, automotive, aerospace, and more with configurable inspection recipes.

  • Pipeline corrosion
  • Weld seam inspection
  • Hydraulic line integrity

Advanced Inspection Technology

How our AI-powered boroscopic inspection system delivers superior results

High-Resolution Imaging

Our 5mm boroscopic camera captures ultra-clear images of internal tube surfaces with uniform LED illumination, revealing even microscopic defects that would be missed by manual inspection.

Precision Motion Control

Automated insertion systems with micron-level positioning accuracy ensure complete coverage of the tube interior, maintaining consistent speed and distance from the wall for optimal image quality.

Deep Learning Defect Recognition

Our AI vision system has been trained on millions of tube images to reliably identify and classify various defect types, continuously improving its accuracy through machine learning.

Did you know?

Our system can detect defects up to 10x smaller than human inspectors while working 5x faster with 100% consistency.

Industry Applications

Our automated tube inspection system serves critical quality control needs across multiple industries

Oil & Gas

  • Pipeline corrosion detection
  • Scaling and pitting analysis
  • Weld seam inspection

Automotive

  • Exhaust system cracks
  • Chassis tube integrity
  • Coating defect detection

Aerospace

  • Hydraulic line inspection
  • Fuel system integrity
  • Surface smoothness verification

Manufacturing

  • Heat exchanger tubes
  • Boiler tube deposits
  • Process piping contamination

Key Benefits

Why leading manufacturers choose Intelgic's automated tube inspection solution

Increased Efficiency

Automated inspection is up to 10x faster than manual methods, with continuous operation possible 24/7.

  • Reduced inspection time
  • Higher throughput
  • Lower labor costs

Improved Accuracy

AI vision eliminates human error and subjectivity, providing consistent, repeatable results.

  • Sub-millimeter defect detection
  • Quantitative measurements
  • Standardized criteria

Enhanced Quality

Comprehensive digital records and analytics enable continuous process improvement.

  • Traceable inspection records
  • Defect trend analysis
  • Early problem detection

Frequently Asked Questions

Answers to common questions about our automated tube inspection system

A: With our 5 mm boroscopic camera, we can inspect tubes with internal diameters as small as 6 mm.

Yes. We design flexible mechanical guiding systems for curved, coiled, or angled tubes.

Our robotic rail and push-pull systems can be scaled to inspect tubes several meters long.

The inspection process can be fully automated, semi-automated, or manual depending on production needs.

Intelgic’s AI can detect defects below 0.5 mm in size, depending on the camera resolution and setup.

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Corporate office

9980 South, 300 West, Suite 200, Sandy UT 84070 USA
Phone: 801 948 2084

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5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

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