Boroscopic Vision · AI Inspection · Tubes

Metal Tube Inside Wall Inspection Automation

using boroscopic camera and AI vision technologies.

A 5 mm boroscopic camera, motion-controlled insertion, and live Vision AI — engineered to find sub-millimeter defects on the inside of metal tubes.

LIVE · BOROSCOPE-01
TUBE #TB-014 OK
Probe Ø5 mm
Min Defect0.5 mm
Accuracy99.9%
VerdictPASS
0.5mm
Smallest Detectable Defect
99.9%
Detection Accuracy
5mm
Camera Diameter
10x
Faster than Manual
Trusted on the shop floor of
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001 · Features

Advanced tube inspection features.

Our comprehensive solution combines cutting-edge hardware with intelligent software for unparalleled inspection quality.

FEATURE · 01

Boroscopic Camera

5mm industrial-grade camera with built-in high-intensity LED lighting for clear visualization of internal tube surfaces.

  • Sub-millimeter defect detection
  • Works for straight and curved tubes
  • Robust industrial design
FEATURE · 02

Automated Insertion

Precision motion control systems for consistent, full-length tube scanning without gaps or missed areas.

  • Robotic rails for long tubes
  • Motorized push-pull units
  • Flexible guiding for bent tubes
FEATURE · 03

AI Vision Processing

Certainty AI software detects and classifies defects with pixel-level accuracy, eliminating human error.

  • Automatic defect identification
  • Precision measurement
  • Continuous learning
FEATURE · 04

Digital Reporting

Comprehensive inspection reports with defect images, dimensions, and location mapping for traceability.

  • PDF/Excel export
  • Cloud storage
  • MES/ERP integration
FEATURE · 05

Real-time Dashboard

Monitor inspection KPIs, defect trends, and production quality with our intuitive dashboard.

  • Live defect feed
  • Historical trend analysis
  • Filter by batch or date
FEATURE · 06

Industry Applications

Versatile solution for oil & gas, automotive, aerospace, and more with configurable inspection recipes.

  • Pipeline corrosion
  • Weld seam inspection
  • Hydraulic line integrity
002 · Technology

Advanced inspection technology.

How our AI-powered boroscopic inspection system delivers superior results.

01

High-Resolution Imaging

Our 5mm boroscopic camera captures ultra-clear images of internal tube surfaces with uniform LED illumination, revealing even microscopic defects that would be missed by manual inspection.

02

Precision Motion Control

Automated insertion systems with micron-level positioning accuracy ensure complete coverage of the tube interior, maintaining consistent speed and distance from the wall for optimal image quality.

03

Deep Learning Defect Recognition

Our AI vision system has been trained on millions of tube images to reliably identify and classify various defect types, continuously improving its accuracy through machine learning.

Did you know?

Our system can detect defects up to 10x smaller than human inspectors while working 5x faster with 100% consistency.

003 · Applications

Industry applications.

Our automated tube inspection system serves critical quality control needs across multiple industries.

INDUSTRY · 01

Oil & Gas

  • Pipeline corrosion detection
  • Scaling and pitting analysis
  • Weld seam inspection
INDUSTRY · 02

Automotive

  • Exhaust system cracks
  • Chassis tube integrity
  • Coating defect detection
INDUSTRY · 03

Aerospace

  • Hydraulic line inspection
  • Fuel system integrity
  • Surface smoothness verification
INDUSTRY · 04

Manufacturing

  • Heat exchanger tubes
  • Boiler tube deposits
  • Process piping contamination
004 · Benefits

Key benefits.

Why leading manufacturers choose Intelgic's automated tube inspection solution.

BENEFIT · 01

Increased Efficiency

Automated inspection is up to 10x faster than manual methods, with continuous operation possible 24/7.

  • »Reduced inspection time
  • »Higher throughput
  • »Lower labor costs
BENEFIT · 02

Improved Accuracy

AI vision eliminates human error and subjectivity, providing consistent, repeatable results.

  • »Sub-millimeter defect detection
  • »Quantitative measurements
  • »Standardized criteria
BENEFIT · 03

Enhanced Quality

Comprehensive digital records and analytics enable continuous process improvement.

  • »Traceable inspection records
  • »Defect trend analysis
  • »Early problem detection
005 · FAQ

Frequently asked questions.

Answers to common questions about our automated tube inspection system.

What is the smallest tube diameter Intelgic's system can inspect?
With our 5 mm boroscopic camera, we can inspect tubes with internal diameters as small as 6 mm.
Can the system handle tubes with bends or curves?
Yes. We design flexible mechanical guiding systems for curved, coiled, or angled tubes.
What is the maximum length of tube that can be inspected?
Our robotic rail and push-pull systems can be scaled to inspect tubes several meters long.
Does the system require manual operation?
The inspection process can be fully automated, semi-automated, or manual depending on production needs.
How small of a defect can the system detect?
Intelgic's AI can detect defects below 0.5 mm in size, depending on the camera resolution and setup.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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