Intelgic delivers a turnkey automated inspection system to detect defects, measure geometry, and verify machining accuracy of engine cylinders — powered by machine vision, robotic motion, and AI.
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Engine cylinders are among the most critical components in internal combustion engines. Precision in surface quality, roundness, bore diameter, and concentricity directly impacts performance, fuel efficiency, and longevity.
Manual inspection using gauges, borescopes, or sampling-based methods is not only slow and labor-intensive, but often fails to detect subtle defects or deviations in mass production. Intelgic solves this challenge with an AI-powered, fully automated cylinder inspection system that ensures 100% quality control — fast, consistent, and reliable.
| Inspection Type | Details |
|---|---|
| Visual Defect Detection | Scratches, tool marks, dents, foreign particles, porosity |
| Bore Surface Inspection | Cross-hatch pattern analysis, inner wall defects using angled lighting |
| Geometric Measurements | Bore diameter, roundness, taper, concentricity (via vision + laser tools) |
| Edge & Chamfer Inspection | Burrs, incomplete machining, sharp edges |
| Crack Detection | AI-assisted crack detection in critical zones (valve seats, bore walls) |
| Part Presence / Orientation | Confirming port holes, notches, cavities, oil passages, etc. |
Cylinder is loaded manually or by robot onto the inspection fixture or rotating stage
Imaging devices move into position or rotate the cylinder for 360° coverage
High-res cameras + lights capture all critical surfaces (bore, flange, side, threads))
AAI analyzes images in real-time to detect defects or deviations
Generates visual reports and optionally DQC for each partt
Defective parts can be automatically segregated (if integrated with robots)
Micron-level defect detection and measurement
AI-driven decision making — real-time, consistent, repeatable
Supports variant switching via inspection recipes
Full digital record for traceability and audits
High-speed, inline or offline operation
Custom lighting setups for inner surface visualization
Analyze trends, defect rates, shift-wise data, cycle time and more.
Auto-generate compliance records with part images and inspection metadata.
Choose based on your IT infrastructure and security needs.
For hands-free 24/7 operation in high-volume production lines.
Automotive OEMs & Tier 1 suppliers
Engine and powertrain component manufacturers
Marine, aviation, and diesel engine part makers
Heavy equipment and off-road vehicle manufacturers
Intelgic’s engine cylinder inspection system is custom-engineered to match your part geometry, defect criteria, inspection speed, and automation goals.
Talk to our experts today to schedule a demo or share your inspection requirements.
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