Zero-defect wood, plywood & MDF panels—automatically inspected with Vision AI
Intelgic delivers a turnkey machine-vision + AI system for inspecting wooden panels—including solid wood, veneer, plywood, MDF/HDF, particle board, laminated boards, doors, and flooring planks. Our solution captures high-resolution images across the entire surface and edges, detects visual and structural defects, verifies design/veneer patterns and colors, and outputs pass/fail with annotated evidence. Results integrate with PLC/MES/ERP and generate Digital Quality Certificates (DQC) for every panel.
(We configure these per your grade: A/A, B/B, shop grade, flooring class, etc.)
Length, width, hole/slot position, edge offsets, squareness, spacing & pitch.
Bow, cup, twist via multi-view or 3D profile.
Camera-assisted gauges or inline sensors; trend charts for press calibration.
export A/B/C or custom quality codes with cause-of-fail and image evidence.
60–200 m/min typical; synchronized with encoders/strobing for blur-free capture.
0.5–3 sec per panel depending on size and resolution.
Integrates with stackers, trimmers, labelers, printers; supports rework loops with defect map guidance.
Shift/lot/grade dashboards, Pareto of defect types, heatmaps by panel region.
SPC for warp, thickness, color; trend alarms for press or sander drift.
DQC (PDF/JSON): serial, images, defect map, measurements, operator/shift/time.
12–45 MP area-scan or 8K/16K line-scan
High-res lenses; optional telecentric for precision edges
Dome + low-angle bars; polarized coax; strobing drivers
Laser profiler/structured light (optional)
GPU workstation (Edge), industrial IPC; redundant storage
Dust-shielded tunnel, air-knife windows for sawdust
Defect segmentation, pattern/logo matching, color QA, 3D warp metrics
Per product (plywood grade, MDF laminate color, door type)
Quick retrain with new defects; one-click dataset capture
REST, OPC UA, MQTT; SQL connectors for BI tools
Built-in GR&R study tools for repeatability/reproducibility
Calibration workflows: color targets, geometric artifacts, warp gauges
Audit logs, role-based access, versioned recipes
Sample review, acceptance criteria, imaging study
Mechanical design, optics/lighting finalization
Build & FAT with your panels, AI tuning
On-site install, SAT, operator training
Stabilization, analytics & reporting handover
Via early defect catch and trend alarms
No human subjectivity or fatigue
With DQC image evidence
Automated sort/mark; fewer stoppages
Yes—cross-polarized, multi-angle lighting with AI segmentation handles high contrast and glare.
We use sealed tunnels, air-knives, vibration-isolated mounts, and encoder sync.
Yes—pattern correlation and color delta-E checks with tolerance bands per SKUs.
Yes—line-scan with encoder tracking up to 3 m panels and narrow planks at speed.
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