Trusted on the shop floor of
Intelgic's intelligent part recognition system uses high-resolution industrial cameras and AI to distinguish between nearly identical parts — based on holes, dimensions, shapes, and micro features.
In the automotive industry and other high-precision manufacturing sectors, production lines and warehouses handle thousands of parts that look nearly identical — yet serve different functions and assemblies. These may include:
Small engine components
Pins and shafts
Gears and spacers
Brackets and stamped parts
Fittings, seals, and washers
A slight variation in hole count, placement, dimension, or geometry can define a completely different part number. Relying on human eyes, barcode tags, or manual checks is prone to errors — leading to mislabeling, misassembly, rework, or warranty failures.
Intelgic provides a turnkey machine vision and AI-powered solution that visually inspects and recognizes parts based on physical features — not labels or barcodes.
Whether in assembly lines, warehouses, or quality stations, the system ensures each part is correctly identified in real time.
Four-stage pipeline — capture, extract, match, output.
A high-resolution camera captures the part (top view, side view, or multiple angles depending on geometry).
AI detects all relevant physical features:
The system compares the visual features against the trained database to find the correct part ID or part number.
Based on identification, the system:
Five core deployment scenarios across factories and warehouses.
Confirm part identity before final assembly.
Identify bare or unlabeled parts before printing a label.
Automate part segregation into bins or containers.
Recognize returned, unlabeled, or mixed parts.
Distinguish between lookalike variants with different specs.
Six real-world part families validated in production deployments.
Imaging hardware · Certainty AI software · integrations.
Six measurable benefits — accuracy, error elimination, learning, adaptability, traceability, savings.
Even for lookalike parts with subtle differences.
No more mislabeling or part mix-ups.
Improves accuracy over time with continuous training.
Handles different part types and sizes.
Comprehensive inspection reports and images.
Reduces rework and production delays.
Deployed across automotive, aerospace, heavy machinery, electronics, and precision components.
Automotive and Tier 1 suppliers
Aerospace and defense
Heavy machinery
Electronics and connector manufacturers
Precision components suppliers
Intelgic's advanced part recognition system is trusted by leading manufacturers to ensure no wrong part enters the wrong box or assembly line.
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