Intelgic’s intelligent part recognition system uses high-resolution industrial cameras and AI to distinguish between nearly identical parts — based on holes, dimensions, shapes, and micro features.
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In the automotive industry and other high-precision manufacturing sectors, production lines and warehouses handle thousands of parts that look nearly identical — yet serve different functions and assemblies. These may include:
Small engine components
Pins and shafts
Gears and spacers
Brackets and stamped parts
Fittings, seals, and washers
A slight variation in hole count, placement, dimension, or geometry can define a completely different part number. Relying on human eyes, barcode tags, or manual checks is prone to errors — leading to mislabeling, misassembly, rework, or warranty failures.
Intelgic provides a turnkey machine vision and AI-powered solution that visually inspects and recognizes parts based on physical features, not labels or barcodes.
Whether in assembly lines, warehouses, or quality stations, the system ensures each part is correctly identified in real time.
A high-resolution camera captures the part (top view, side view, or multiple angles depending on geometry).
AI detects all relevant physical features:
The system compares the visual features against the trained database to find the correct part ID or part number.
Based on identification, the system:
Confirm part identity before final assembly
Identify bare or unlabeled parts before printing a label
Automate part segregation into bins or containers
Recognize returned, unlabeled, or mixed parts
Distinguish between lookalike variants with different specs
Even for lookalike parts with subtle differences
No more mislabeling or part mix-ups
Improves accuracy over time with continuous training
Handles different part types and sizes
Comprehensive inspection reports and images
Reduces rework and production delays
Automotive and Tier 1 suppliers
Aerospace and defense
Heavy machinery
ectronics and connector manufacturers
Precision components suppliers
Intelgic’s advanced part recognition system is trusted by leading manufacturers to ensure no wrong part enters the wrong box or assembly line.
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