Sensor Data · Signal Processing · Industrial Analytics

Custom Software for Sensor Data Acquisition, Processing & Analytics

Turn raw signals into decisions. Intelgic builds bespoke software that reads data from virtually any sensor, then cleans, fuses, analyzes, and visualizes it for humans and machines.

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SENSOR FUSION · LIVE
Multi‑Source
Custom Software for Sensor Data Acquisition, Processing & Analytics
Sensors ANY
Protocols 20+
Latency <10 ms
Deploy EDGE/CLOUD
Trusted on the shop floor of
Gentex RxSight clariant 1800Accountant Aptive Save A Lot TCS Transportation Solid Dareesoft Petromin logo CostaRicaABC logo SunEdison logo Linde logo Cummins logo Sammons Industrial Mobile Maintenance Link X
001 · Overview

From raw signals to decisions.

Intelgic builds bespoke software that reads data from virtually any sensor—image sensors, IR and heat sensors, color sensors, temperature and humidity, proximity and photoelectric sensors, encoders, load cells, vibration and acoustic sensors, and more—then cleans, fuses, analyzes, and visualizes it for humans and machines. From shop‑floor telemetry to executive dashboards, we engineer the entire stack.

01 / 04

Ingest

02 / 04

Process

03 / 04

Analyze

04 / 04

Act

002 · Capability

From Sensors to Actionable Insights.

A unified, industrial‑grade software stack — engineered for any sensor, any protocol, any deployment.

CAP · 001

Any Sensor, Any Protocol

Camera/vision, IR, thermocouples/RTDs, photodiodes, ToF/LiDAR, colorimeters, spectrometers, ultrasonic, pressure, flow, torque, RFID, barcode/QR, proximity/inductive, encoders, photoelectric, vibration (IEPE), microphones, and more.

CAP · 002

Edge‑to‑Cloud Architecture

Deterministic edge collection with low latency, secure uplink to on‑prem or cloud analytics.

CAP · 003

Actionable Analytics

KPIs, trends, alerts, and Digital Quality Certificates (DQC) for traceability.

CAP · 004

Industrial‑Grade

Designed for harsh environments; integrates with PLCs, MES/ERP, SCADA, CMMS.

CAP · 005

Turnkey Delivery

Hardware selection guidance, software engineering, dashboards, APIs, and support.

003 · Architecture

Building Sensor Analytics.

Five engineered layers — from acquisition through actions — purpose‑built for line‑speed manufacturing.

STEP 01

Data Acquisition & Connectivity

  • Drivers for OPC UA/DA, Modbus TCP/RTU, EtherNet/IP, Profinet (via gateways), MQTT/AMQP, REST/gRPC, serial (RS‑232/485), and vendor SDKs.
  • High‑throughput camera ingestion (area/line‑scan), frame grabbers, hardware triggers, encoder‑synchronized capture.
  • Buffering, backpressure control, and store‑and‑forward for unreliable networks.
STEP 02

Signal & Image Processing

  • Calibration, unit normalization, filtering (IIR/FIR), denoising, baseline drift removal.
  • Feature extraction (statistics, FFT, STFT, wavelets), edge detection, segmentation, morphology.
  • Sensor fusion (e.g., vision + IR + encoder alignment) for richer context and precise localization.
STEP 03

Analytics, AI & Rules

  • Thresholds, SPC (X̄‑R, Cpk), anomaly detection, classical ML (RF, SVM), deep learning for images/time‑series.
  • Golden‑template and recipe‑based inspection, defect classification, severity scoring.
  • Predictive maintenance signals (vibration/thermal trends) and early‑warning alerts.
STEP 04

Dashboards, Reporting & DQC

  • Real‑time tiles, trend charts, Pareto/defect trees, OEE, shift/line/part views.
  • Report builder: PDF/Excel export, scheduled emails, APIs for data pull.
  • Image overlays with defect pins, IR heatmaps, and region‑wise color/CMYK deltas for printing QA.
STEP 05

Actions & Integrations

  • PLC/robot feedback (accept/reject, diverters), stack‑lights/hooters, email/SMS/WhatsApp, webhook.
  • MES/ERP connectors (SAP, Oracle, custom REST), CMMS tickets, warehouse WMS events.
004 · Sensors

Supported Sensors & Sources.

A representative — not exhaustive — view of the sensor families Intelgic ingests, fuses, and analyzes.

Image sensors & cameras

Area/line‑scan, industrial RGB/Mono, NIR/SWIR, thermal.

IR / Heat / Temperature

Thermocouples, RTD, IR pyrometers, thermal arrays.

Color & Spectral

Color sensors, spectrometers, printing CMYK validation.

Encoders

Rotary/linear for speed/position synchronization.

Vibration / Acoustic

IEPE accelerometers, MEMS mics for bearing/fan health.

Environmental

Humidity, pressure, flow, gas.

005 · Use Cases

Typical Use Cases.

Where Intelgic sensor analytics is deployed today, across production lines, processes, and assets.

Quality Inspection

Vision + sensors to detect defects, verify assembly, confirm labels/prints.

Process Monitoring

Temperature/pressure/flow profiles with SPC and alarms.

Predictive Maintenance

Vibration + thermal + current draws for early anomaly alerts.

Traceability & Compliance

Part‑wise records, Digital Quality Certificates with evidence.

Printing & Color QA

Compare region‑wise CMYK/ΔE against master references.

PIPELINE

How It Works

  • Connect to sensors/PLCs/cameras via drivers or gateways.
  • Ingest & Buffer data streams with lossless persistence.
  • Process signals and images (filters, calibration, alignment).
  • Analyze with rules, SPC, ML/AI; compute KPIs and events.
  • Visualize dashboards and generate reports (PDF/Excel/API).
  • Act via outputs, alerts, and system integrations.
TECHNICAL HIGHLIGHTS

Engineered for Production

  • High‑rate ingestion (kHz for time‑series, 100+ FPS for cameras depending on setup).
  • Deterministic triggering with encoder linkage and strobed lighting.
  • Recipe management and golden templates per product/variant.
  • APIs: REST/gRPC, WebSocket live feed, CSV/Excel export, database connectors (SQL/NoSQL).
  • Scalability: Multi‑line, multi‑site, tenant‑aware deployments.
DELIVERABLES

What You Get

  • Requirements & interface specs
  • Software (acquisition → analytics → dashboards)
  • Installation + configuration
  • User training & admin guide
  • Validation test reports and acceptance criteria
SUPPORT & SLA

Always-On Partnership

  • Remote and on‑site support options
  • Preventive maintenance checks
  • Model re‑tuning (for AI use‑cases)
  • Versioned releases with rollback
006 · Industries

Industries We Serve.

Deployed across the most demanding industrial environments — from regulated pharma plants to high‑throughput automotive lines.

Pharmaceuticals & medical devices

Automotive

Electronics / PCB

Metal and Steel

Glass & ceramics

Machinery & heavy industry

Energy & utilities

Printing / packaging

007 · FAQ

Frequently Asked Questions.

Common questions about Intelgic's sensor data acquisition, processing, and analytics platform.

Yes—OPC UA/DA, Modbus, MQTT, REST, and vendor SDKs are supported.

Absolutely. We align vision data with encoders/IR/others for richer context.

Both. Many clients choose hybrid edge + on‑prem or edge + cloud.

We can compute region‑wise CMYK, ΔE/ΔE2000, and compare against your master references.

Thresholds, rules, AI anomalies; notifications via emails/SMS/WhatsApp and PLC/robot outputs.

Solution

Industrial AI

LEGAL

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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