Automated Wheel Inspection System: Ensuring Precision and Safety with Machine Vision AI
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Intelgic’s AI-powered wheel inspection system delivers 100% automated defect detection for alloy and steel wheels — detecting cracks, scratches, porosity, coating issues, and dimensional anomalies with micron-level accuracy.
Micron-level defect detection (<50 µm)
360° inspection with multi-camera vision system
Robotic motion and AI-powered analysis
Real-time reporting with Digital Quality Certificates
Seamless integration with your automation line
Automotive wheels are critical structural components that directly impact vehicle performance, safety, and compliance. Whether they are made from steel, aluminum alloys, or other composite materials, manufacturing wheels demands extreme precision in dimensions, surface finish, and structural integrity.
Traditionally, wheel inspections have relied on manual visual checks or sampling-based quality control. However, manual inspection is time-consuming, inconsistent, and prone to human error—especially when defects are small, repetitive, or occur in hard-to-access areas.
To address these challenges, Intelgic provides a fully automated wheel inspection system powered by high-resolution machine vision cameras, precision lighting, robotic motion systems, and advanced AI software. The system ensures 100% quality control, detects even the tiniest defects, and improves overall production efficiency.
| Defect Type | Description |
|---|---|
| Cracks & Fractures | Hairline cracks in the hub, rim, or spokes |
| Surface Porosity | Air bubbles or voids from casting |
| Scratches / Gouges | Surface abrasions or tool marks |
| Coating Defects | Paint peel-off, uneven powder coating, discoloration |
| Dents / Deformation | Structural bends or warps from forging/machining |
| Hole Defects | Missing, oversized, or misaligned bolt holes |
| Runout & Roundness Issues | Geometric deformities affecting performance |
Intelgic’s proprietary Live Vision AI software powers the defect detection process. It includes:
Automated wheel loading/unloading
DQC generation for traceability
Remote inspection monitoring
Cloud-based reporting analysis
Whether you’re inspecting forged aluminum wheels or heavy-duty truck rims, Intelgic can build a customized, automated inspection system tailored to your production line and defect criteria.
Schedule a free consultation and demo to see our system in action
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