Detect cracks, scratches, porosity, coating issues and dimensional anomalies on alloy and steel wheels with micron-level accuracy.
Intelgic's AI-powered wheel inspection system delivers 100% automated defect detection for alloy and steel wheels.
Micron-level defect detection (<50 µm)
360° inspection with multi-camera vision system
Robotic motion and AI-powered analysis
Real-time reporting with Digital Quality Certificates
Seamless integration with your automation line
Automotive wheels are critical structural components that directly impact vehicle performance, safety, and compliance. Whether they are made from steel, aluminum alloys, or other composite materials, manufacturing wheels demands extreme precision in dimensions, surface finish, and structural integrity.
Traditionally, wheel inspections have relied on manual visual checks or sampling-based quality control. However, manual inspection is time-consuming, inconsistent, and prone to human error - especially when defects are small, repetitive, or occur in hard-to-access areas.
To address these challenges, Intelgic provides a fully automated wheel inspection system powered by high-resolution machine vision cameras, precision lighting, robotic motion systems, and advanced AI software.
Intelgic's proprietary Certainty AI software powers the defect detection process. It includes:
100% inspection coverage
Reduced rework, returns, and warranty claims
Consistent inspection across shifts
Traceability with Digital Quality Certificates (DQC)
Scalable for different wheel sizes and designs
Remote support and AI retraining options
Automated wheel loading/unloading
DQC generation for traceability
Remote inspection monitoring
Cloud-based reporting analysis
Whether you're inspecting forged aluminum wheels or heavy-duty truck rims, Intelgic can build a customized, automated inspection system tailored to your production line and defect criteria.
Schedule a free consultation and demo to see our system in action.
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