Inspect every inch. Catch every defect.
Automated, real-time inspection of long sports turf rolls (up to 20+ ft) as they run on your conveyor—powered by Intelgic’s line-scan imaging and AI defect analytics.
Continuous line-scan imaging ensures no blind spots.
Detect micro-defects that manual inspection misses.
Flag issues instantly; reduce rework and scrap.
Live dashboard, roll maps, and one-click reports.
Connect to PLC/MES for alarms, mark-and-sort, and traceability.
Gaps, missed/misaligned stitches
Deviations and uneven pile distribution
Shade variation & banding
Foreign threads, debris
Frays and loose ends
Scuffs, burn or rub marks
As turf moves on the conveyor, a line-scan camera captures high-resolution lines synchronized to belt speed, reconstructing a seamless full-width image of the entire roll.
Specialized line illumination ensures stable, glare-controlled lighting—essential for detecting stitching, shade variation, and texture anomalies.
Intelgic's Live Vision AI analyzes each frame on a GPU PC to detect, classify, and localize defects with pixel-level precision.
Trigger alarms/markers, visualize defect coordinates on the Roll Map, and auto-generate batch/roll reports for QA and traceability.
Inspect long and wide rolls without sampling.
Tuned for fast conveyors and variable speeds.
Different SKUs/designs with independent thresholds and ROIs.
Visual heatmap with exact position, length, and severity.
PDF/CSV exports; per-roll, per-shift, per-batch.
PLC I/O, OPC/REST APIs for MES/ERP connectivity.
Production-ready metrics at a glance.
Rugged optics, dust shields, and auto-calibration routines.
Area equivalent up to multi-MP across width
Uniform, flicker-free lighting module
Edge processing for 24/7 operation
Touchscreen interface (optional)
Glare control, contrast enhancement
Accurate pixel-to-length mapping
Inspection, analytics, reporting
Alarms, stack light, optional defect marker
10–20+ ft (continuous)
Configurable (single or multi-camera tiling)
5–20 m/min (application-dependent)
Tuned to defect size (as low as 0.5 mm to 2 mm detectable)
High-uniformity line light with intensity control
PDF/CSV reports, REST/OPC, SQL/NoSQL storage
See defects as they’re found.
Navigate by length and width; jump to imagery.
Shift/batch trends, top defect classes, Pareto.
Secure roles & permissions.
Attach inspection evidence to each roll.
Defect Detection for targeted classes
Rework Reduction through instant feedback
Traceability with Roll Map evidence
No. The system is designed to achieve full inspection performance using optical line-scan imaging and controlled lighting only.
Yes. We size camera line rate, illumination, and GPU to your conveyor speed and desired defect size.
Use recipes: each SKU gets tuned thresholds, ROIs, color references, and defect classes.
Each roll gets a unique ID and a Roll Map with coordinates, timestamps, and images—pushed to MES/ERP if required.
Most retrofits complete within a short planned maintenance window; mechanical readiness and cable routing influence the schedule.
Let's review your conveyor specs, target defects, and desired detection limits. We'll propose camera/lighting selections, a layout drawing, and a deployment plan.
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