Automotive Plastic Part Inspection Perfected
From glossy painted fascia to textured interior panels, our AI-powered inspection ensures flawless finish and verified fit for every plastic component.
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From glossy painted fascia to textured interior panels, our AI-powered inspection ensures flawless finish and verified fit for every plastic component.
Book a call
Precision Inspection for Complex Plastic Parts
Combining advanced imaging, tailored lighting, and Live Vision AI to detect defects at production line speeds.
High-resolution cameras with application-specific optics capture every detail, from micro-scratches to dimensional variations.
Custom lighting geometry for each surface type—dome for glossy, dark-field for textures, polarized for chrome/PVD.
Reflection-aware AI trained specifically on automotive plastics reduces false positives from specular highlights and texture grains.
Combines high-resolution 2D imaging with structured-light 3D metrology for comprehensive dimensional verification.
Rotary/tilt tables and robotic rails eliminate blind spots on complex geometries with deep ribs and undercuts.
Each inspected part receives a traceable DQC with annotated defect snapshots and measurement values.
Plastic components present unique inspection challenges that traditional vision systems struggle with:
Our turnkey solution is specifically engineered to overcome these challenges:
System Architecture
Optimized for Every Surface Type
Defects & Checks We Cover
Typical Parts & Areas
Why Choose Intelgic?
Our specialized approach delivers measurable improvements in quality and efficiency.
Catch defects earlier in production, reducing rework loops and improving overall equipment effectiveness (OEE).
Prevent defective parts from reaching customers, reducing warranty claims and brand reputation damage.
Defect pareto analysis and trend monitoring help identify root causes for continuous process improvement.
Automated inspection at line speed eliminates manual inspection bottlenecks.
Traceable Digital Quality Certificates (DQC) support quality audits and compliance requirements.
Each system is designed for your specific parts, tolerances, and production requirements.
Inspection Capabilities
Yes. Dome/coaxial with cross‑polarization provides uniform, glare‑controlled images; AI is trained to ignore residual highlights.
Our models are trained on texture libraries and use adaptive thresholds with frequency/contrast cues to separate grains from true defects.
Yes. 3D structured‑light/laser triangulation provides gap‑flush maps; results are compared against CAD/nominals and included in the DQC.
Recipe management stores per‑color exposure/thresholds; auto‑exposure/focus helps switch‑overs.
Yes. We support PLC/robot interfaces and provide cells for manual, semi‑auto, and fully automated lines.
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