Injectors with AI-Powered Inspection

Automated inspection system for injector pins, nuts, and assemblies — ensuring flawless alignment, micro-defect detection, and world-class reliability.

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Zero-Defect Fuel Injector Inspection
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Fuel Injector Inspection System

Precision Inspection for Pins, Nuts & Injector Assemblies

fuel injector inspection system

Fuel injectors are the heart of modern engines. A micron-level defect in a pin, nut, or sealing surface can cause leakage, poor fuel atomization, and engine failure. Manual inspection under microscopes is inconsistent and operator-dependent. Intelgic’s Machine Vision AI Fuel Injector Inspection System eliminates these challenges by delivering 100% automated, inline quality inspection of fuel injector components.

Key Inspection Areas

Pin Inspection

  • Alignment verification within the injector body
  • Detection of scratches, burrs, and cracks as small as 20–50 microns
  • Deformity checks for bending, warping, or dimensional mismatch

Nut Inspection

  • Thread quality validation (damaged, missing, or poor threads)
  • Surface defect detection — scratches, dents, corrosion
  • Geometric and concentricity verification

Injector Assembly

  • Seal and gap measurement
  • Presence/absence verification of subcomponents
  • Surface finish consistency checks

Imaging Technology

State-of-the-art industrial imaging hardware for flawless precision

High-Resolution Cameras

20–65 MP for capturing tiny details with exceptional clarity

Telecentric Lenses

Ensure distortion-free images for accurate measurements

Specialized Lighting

Coaxial, low-angle, and dome lighting for optimal surface illumination

AI-Powered Defect Detection

Our proprietary Live Vision AI software combines:

  • Rule-based algorithms for measurement & dimensional checks
  • Deep learning models for anomaly and micro-defect detection
  • Every inspection is accurate, repeatable, and operator-independent.
  • Inline & Robotic Inspection Systems

Intelgic provides complete turnkey solutions:

  • Inline inspection integrated with conveyors or robotic handling
  • Multi-axis robotic motion for imaging from multiple angles
  • Cobot-assisted loading/unloading for flexible deployment
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Reporting & Digital Quality Certificate (DQC)

Every injector generates a detailed inspection report with:

Report Includes:

  • Defect type, size, and location
  • Pass/Fail results as per acceptance criteria
  • Digital Quality Certificate (DQC) stored in the cloud for warranty traceability

Benefits to Manufacturers

Zero-defect manufacturing assurance

Higher productivity — replacing slow microscope inspection

Reduced warranty claims & rework

Compliance with IATF 16949 / ISO standards

Scalable across multiple injector models

Deliver defect-free fuel injectors with confidence

Intelgic’s Fuel Injector Inspection System brings AI, machine vision, and robotic automation together for unmatched precision.

Contact Us Today to schedule a demo and discover how you can achieve 100% quality control in fuel injector manufacturing.

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