Automotive · Fuel Injectors · Vision AI

Injectors with AI-powered inspection.

Automated inspection system for injector pins, nuts, and assemblies — ensuring flawless alignment, micro-defect detection, and world-class reliability.

LIVE · FUEL INJECTOR
20µm AI
PinOK
NutOK
SealOK
VerdictPASS
Trusted on the shop floor of
Gentex RxSight clariant 1800Accountant Aptive Save A Lot TCS Transportation Solid Dareesoft Petromin logo CostaRicaABC logo SunEdison logo Linde logo Cummins logo Sammons Industrial Mobile Maintenance Link X
001 · Overview

Fuel injector inspection system.

Precision inspection for pins, nuts & injector assemblies.

INJECTOR · CLOSE-UP
µm
fuel injector inspection system

Fuel injectors are the heart of modern engines. A micron-level defect in a pin, nut, or sealing surface can cause leakage, poor fuel atomization, and engine failure. Manual inspection under microscopes is inconsistent and operator-dependent. Intelgic's Machine Vision AI Fuel Injector Inspection System eliminates these challenges by delivering 100% automated, inline quality inspection of fuel injector components.

002 · Coverage

Key inspection areas.

AREA · 01

Pin Inspection

  • Alignment verification within the injector body
  • Detection of scratches, burrs, and cracks as small as 20–50 microns
  • Deformity checks for bending, warping, or dimensional mismatch
AREA · 02

Nut Inspection

  • Thread quality validation (damaged, missing, or poor threads)
  • Surface defect detection — scratches, dents, corrosion
  • Geometric and concentricity verification
AREA · 03

Injector Assembly

  • Seal and gap measurement
  • Presence / absence verification of subcomponents
  • Surface finish consistency checks
003 · Imaging

Imaging technology.

State-of-the-art industrial imaging hardware for flawless precision.

TECH · 01

High-Resolution Cameras

20–65 MP for capturing tiny details with exceptional clarity.

TECH · 02

Telecentric Lenses

Ensure distortion-free images for accurate measurements.

TECH · 03

Specialized Lighting

Coaxial, low-angle, and dome lighting for optimal surface illumination.

004 · AI Detection

AI-powered defect detection.

AI · 01

Certainty AI software combines:

  • Rule-based algorithms for measurement & dimensional checks
  • Deep learning models for anomaly and micro-defect detection
  • Every inspection is accurate, repeatable, and operator-independent
  • Inline & Robotic Inspection Systems
AI · 02

Intelgic turnkey solutions:

  • Inline inspection integrated with conveyors or robotic handling
  • Multi-axis robotic motion for imaging from multiple angles
  • Cobot-assisted loading/unloading for flexible deployment
DIGITAL CERTIFICATE
DQC
Digital Quality Certificate
005 · Reporting

Reporting & digital quality certificate.

Every injector generates a detailed inspection report with:

  • Defect type, size, and location
  • Pass/Fail results as per acceptance criteria
  • Digital Quality Certificate (DQC) stored in the cloud for warranty traceability
006 · Benefits

Benefits to manufacturers.

BEN · 01

Zero-defect manufacturing assurance

BEN · 02

Higher productivity — replacing slow microscope inspection

BEN · 03

Reduced warranty claims & rework

BEN · 04

Compliance with IATF 16949 / ISO standards

BEN · 05

Scalable across multiple injector models

007 · Get Started

Deliver defect-free fuel injectors with confidence.

Intelgic's Fuel Injector Inspection System brings AI, machine vision, and robotic automation together for unmatched precision.

Contact us today to schedule a demo and discover how you can achieve 100% quality control in fuel injector manufacturing.

Book a Call Contact Us

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

Social links

©2026 Intelgic Inc. All Rights Reserved.