1. AI-Driven Defect Detection

Live Vision uses AI to identify defects with exceptional accuracy. Its machine learning algorithms continuously improve, allowing the system to detect even subtle defects as it learns from new data. This adaptability ensures your inspection system remains effective, even as your production methods evolve.

2. Real-Time Processing

Live Vision provides real-time inspection results, enabling immediate action when defects are detected. This instant feedback is crucial in fast-paced manufacturing environments, where quick responses can prevent costly production errors and minimize downtime.

3. High-Resolution Imaging

Live Vision supports a wide range of high-resolution cameras, including line scan, area scan, USB 3, Camera link, CoaXPress and GigE cameras, ensuring that every detail of your product is captured with clarity. This versatility allows you to detect defects at any scale, from tiny electronic components to large automotive parts.

4. Cloud-Based Reporting

One of Live Vision’s standout features is its ability to send defect detection data to the cloud. This allows for customized reporting, where users can generate detailed reports, track trends, and gain actionable insights from their inspection data. Cloud-based reporting ensures that you have access to your data anytime, anywhere, facilitating better decision-making and continuous improvement.

5. Customizable Inspection Parameters

Live Vision offers flexibility with customizable inspection parameters, allowing you to tailor the software to your specific quality control needs. Users can set tolerance levels, define inspection zones, and adjust settings to match the unique requirements of their production line.

6. Seamless Integration

Designed to integrate effortlessly with existing manufacturing systems, Live Vision supports various communication protocols, making it compatible with PLCs, SCADA systems, and other automation platforms. This seamless integration allows you to enhance your inspection capabilities without disrupting your current operations.

7. User-Friendly Interface

The intuitive interface of Live Vision ensures that operators can easily configure and manage the inspection process. The software provides clear visual feedback, making it easy to identify and address issues as they arise, with minimal training required for new users.

8. Comprehensive Data Logging and Reporting

Live Vision not only detects defects but also logs detailed data about each inspection. This data is stored in the cloud, allowing for the creation of customized reports, trend analysis, and data-driven decision-making. The software’s robust reporting tools help maintain compliance with industry standards and drive continuous process improvement.

• Automotive: Inspect engine components, body panels, and assemblies for defects like cracks, misalignments, and surface imperfections.
• Electronics: Ensure the quality of printed circuit boards (PCBs), connectors, and semiconductors by detecting soldering issues, missing components, and surface contamination.
• Coating, Printing and surface detection: Detect microscopic defects as small as 0.1mm in diameter on printing materials, coating sheets, and other sheet surfaces.
• Packaging: Verify the integrity of labels, seals, and packaging materials, detecting print errors, misalignments, and damage.
• Pharmaceuticals: Inspect blister packs, vials, and other packaging materials for cracks, improper seals, and contamination, ensuring product safety and compliance.
• Metal and Steel: Detect surface defects like scratches, corrosion, and dents on metal sheets and coils, maintaining product quality in heavy industries.
• Textiles: Monitor fabrics for defects such as weaving errors, stains, and tears, ensuring high-quality textile production.

Enhanced Quality Control

Live Vision significantly improves defect detection accuracy, reducing the risk of faulty products reaching the market. This leads to higher customer satisfaction and fewer costly recalls or returns.

Increased Efficiency

By automating the inspection process, Live Vision speeds up production lines while maintaining high standards of quality. This increased efficiency reduces operational costs and allows manufacturers to meet tight production schedules.

Scalability and Flexibility

Live Vision’s AI-driven algorithms adapt to new defects and production scenarios, making the software highly scalable. It can easily be integrated into different manufacturing environments and scaled to meet growing production demands.

Cost-Effectiveness

With Live Vision, manufacturers can reduce waste, minimize rework, and lower the costs associated with manual inspection processes. The software’s ability to catch defects early in the production process prevents costly errors and optimizes resource use.

Cloud-Based Insights

The ability to send inspection data to the cloud for customized reporting allows for deeper insights into your production process. This capability facilitates better decision-making, trend analysis, and continuous improvement, ultimately enhancing your quality control processes.

Get Started with Live Vision

Ready to transform your quality control process? Contact Intelgic today to learn more about Live Vision or to request a demo. Our team is here to help you implement a machine vision solution that meets your specific needs.