Live Vision: Automate Quality Inspection Process using state of the art AI, specially designed for defect detection.

Book a call

Live Vision: Automate your Inspection Line using AI

Intelgic's Live Vision software is an advanced inspection automation solution designed to seamlessly integrate with machine vision cameras, CIS (Contact Image Sensors), customized imaging devices, and other sensors, including laser sensors, to detect defects, measure dimensions, and automate complex inspection processes in manufacturing.

Powered by state-of-the-art AI, Live Vision achieves nearly 100% accuracy in defect detection, providing manufacturers with a highly reliable and consistent quality control tool. Equipped with a GPU-based controller and frame grabber, the software processes live sensor outputs in near real-time and supports integration with external systems, such as PLCs, through Ethernet (TCP/IP) connectivity.

Key Features of Intelgic’s Live Vision Software

State-of-the-Art AI

Live Vision is powered by cutting-edge AI and machine learning algorithms, specifically designed for defect detection and inspection automation. This advanced AI engine ensures nearly 100% accuracy in identifying defects and anomalies, setting a new standard in quality control.

High Scalability

Live Vision is highly scalable and can adapt to new products, defect types, and surface anomalies with ease. Its AI requires minimal data for training, making it quick to learn new inspection tasks and support changes in production needs.

Customizable for Complex Inspection Processes

Tailored to meet unique manufacturing requirements, Live Vision can be further customized to handle complex inspection processes and adapt to any manufacturing environment, sensors etc. regardless of complexity.

Seamless Integration with External Systems

The software supports smooth integration with external systems such as PLCs and other automation platforms, making it easy to incorporate Live Vision into existing production lines and workflows.

Local Processing and Cloud-Based Analytics

While all inspection processing occurs locally on the GPU-based controller for fast, reliable analysis, Live Vision also supports cloud connectivity. This enables access to a cloud-based analytics dashboard, allowing teams to review and analyze inspection data remotely.

Real-Time Processing

Live Vision delivers real-time analysis, processing live sensor outputs at high speeds. This ensures that defects are detected instantly, keeping up with the pace of modern manufacturing environments.

Versatile Sensor Compatibility

Live Vision supports a wide range of sensors, including machine vision cameras, CIS (Contact Image Sensors), laser sensors, and customized imaging devices, enabling it to tackle a diverse set of inspection tasks.

High Accuracy

By leveraging powerful AI algorithms and high-performance hardware, Live Vision achieves high levels of accuracy in defect detection, dimension measurement, and inspection consistency, ensuring reliable quality control.

Comprehensive Customization for Unique Manufacturing Needs

At Intelgic, we understand that each manufacturing environment has specific requirements. Live Vision is fully customizable to suit your unique inspection processes, allowing manufacturers to tailor the software for specific inspection tasks, defect types, or measurement standards. Whether you need custom workflows, sensor integrations, or specialized AI training, our team works closely with you to deliver a fully optimized solution that aligns with your operational demands.

Scalability & Ease of Training

One of Live Vision’s standout features is its scalability and adaptability. The software’s AI can be trained with minimal data, requiring only a few images to learn new product profiles or defect types. This rapid adaptability allows manufacturers to introduce new products into the inspection process seamlessly without lengthy training or reprogramming.

Supported Camera Types

Live Vision is compatible with a wide range of cameras, making it a versatile solution for various inspection needs:

  • Line Scan Cameras: Ideal for inspecting continuous materials like textiles, paper, and metal sheets.
  • Area Scan Cameras:Suitable for full-frame imaging, perfect for inspecting stationary or slow-moving objects.
  • USB 3 Cameras: Fast data transfer and high-resolution imaging for a variety of applications.
  • GigE Cameras: Excellent for long-distance data transmission and multi-camera systems.
  • CoaXPress and Camera Link: Live Vision supports CoaXPress cameras for long distance coverage and Camera Link for microscopic defect detection.
  • Applications of Live Vision

    Live Vision’s versatility makes it suitable for a broad range of industries and applications:

    • Automotive: Inspect engine components, body panels, and assemblies for defects like cracks, misalignments, and surface imperfections.
    • Electronics: Ensure the quality of printed circuit boards (PCBs), connectors, and semiconductors by detecting soldering issues, missing components, and surface contamination.
    • Coating, Printing and surface detection: Detect microscopic defects as small as 0.1mm in diameter on printing materials, coating sheets, and other sheet surfaces.
    • Packaging: Verify the integrity of labels, seals, and packaging materials, detecting print errors, misalignments, and damage.
    • Pharmaceuticals: Inspect blister packs, vials, and other packaging materials for cracks, improper seals, and contamination, ensuring product safety and compliance.
    • Metal and Steel: Detect surface defects like scratches, corrosion, and dents on metal sheets and coils, maintaining product quality in heavy industries.
    • Textiles: Monitor fabrics for defects such as weaving errors, stains, and tears, ensuring high-quality textile production.

    Get Started with Live Vision

    Explore how Intelgic’s Live Vision software can elevate your manufacturing quality control with accurate, fast, and highly customizable inspection solutions. Our team is here to discuss your specific needs and provide a tailored approach to defect detection and inspection automation.

    Contact us to schedule a demo or for more information on how Live Vision can transform your manufacturing quality control processes.

    Say hello to Intelgic

    contact intelgic
    Book a call

    ©2023 Intelgic Inc. All Rights Reserved.