Metal Sheet Inspection System Powered by AI & Line Scan Vision

Ensure flawless metal surface quality with Intelgic’s real-time inspection solution.

Book a call
Metal Sheet Inspection

Automate Visual Inspection in Sheet Metal

Metal sheets used in automotive, construction, appliance manufacturing, and industrial applications require defect-free surfaces for performance and aesthetic integrity. Defects like scratches, dents, pits, pinholes, and corrosion often occur during production, handling, or processing.

Intelgic delivers a fully automated machine vision solution to inspect high-speed, wide-format metal sheets with precision and consistency—ensuring 100% inspection coverage at speeds ranging from 10 MPM to 80 MPM.

System Highlights

Full Surface Coverage

  • Top and bottom surface inspection using line scan cameras.
  • Accommodates sheet widths from 1,000 mm to 3,000 mm and unlimited lengths.
  • Modular camera setup based on sheet width.

High-Speed, High-Resolution Imaging

  • Specialized line scan cameras capture every pixel as the sheet moves.
  • Custom linear lighting system designed to match the camera’s field of view and highlight even minute defects.

Intelgic’s AI-Powered Inspection Software

  • Detects a wide range of surface defects: Scratches, Dents, Pinholes, Corrosion, Pits Stains, roll marks, and other anomalies
  • Defect classification and sizing (in pixels).
  • Defect counting per sheet or plate in cut-to-length operations.
  • Defect location mapping for traceability and analysis.

Comprehensive, Turnkey Solution

Intelgic delivers a fully integrated metal sheet inspection system that includes:

Imaging System

High-performance line scan cameras

Custom Designed

Custom-designed lighting solutions

Installation

Mounting hardware and conveyor-compatible installation

AI Software

AI-based software for real-time defect detection

Reporting

Reporting and analytics dashboard

Support

On-site installation, calibration, and training

Smart Reporting & Analytics

  • Batch-wise inspection reports with detailed defect summaries.
  • Real-time dashboard for:
    • Coil or sheet-wise defect data
    • Defect heatmaps
    • Plate count (for cut-to-length)
  • Historical data logging for quality audits and production analysis.

Why Choose Intelgic for Metal Sheet Inspection?

  • Scalable architecture to adapt to various sheet sizes and production speeds
  • Accurate, repeatable, and reliable results
  • Custom solutions for different metal types and surface finishes
  • Expert installation and post-deployment support
  • Proven performance across steel, aluminum, and other metallic substrates

Industries Served

Steel & Aluminum Mills

Automotive Component Manufacturers

Roofing and Construction Material Suppliers

Appliance & White Goods Manufacturers

Industrial Sheet Metal Processors

Ready to Eliminate Surface Defects?

Our expert team will install, calibrate, and demonstrate the system at your facility to ensure seamless performance.
Contact Intelgic today to schedule a demo or request a technical consultation.

Say hello to Intelgic

contact intelgic

Solution

Camera

LEGAL

Corporate office

9980 South, 300 West, Suite 200, Sandy UT 84070 USA
Phone: 801 948 2084

R&D Centre

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification intelgic nasscom

Social links

Book a call

©2025 Intelgic Inc. All Rights Reserved.