Metal sheets used in automotive, construction, appliance manufacturing, and industrial applications require defect-free surfaces for performance and aesthetic integrity. Defects like scratches, dents, pits, pinholes, and corrosion often occur during production, handling, or processing.
Intelgic delivers a fully automated machine vision solution to inspect high-speed, wide-format metal sheets with precision and consistency—ensuring 100% inspection coverage at speeds ranging from 10 MPM to 80 MPM.
System Highlights
Full Surface Coverage
Top and bottom surface inspection using line scan cameras.
Accommodates sheet widths from 1,000 mm to 3,000 mm and unlimited lengths.
Modular camera setup based on sheet width.
High-Speed, High-Resolution Imaging
Specialized line scan cameras capture every pixel as the sheet moves.
Custom linear lighting system designed to match the camera’s field of view and highlight even minute defects.
Intelgic’s AI-Powered Inspection Software
Detects a wide range of surface defects: Scratches, Dents, Pinholes, Corrosion, Pits Stains, roll marks, and other anomalies
Defect classification and sizing (in pixels).
Defect counting per sheet or plate in cut-to-length operations.
Defect location mapping for traceability and analysis.
Comprehensive, Turnkey Solution
Intelgic delivers a fully integrated metal sheet inspection system that includes:
Imaging System
High-performance line scan cameras
Custom Designed
Custom-designed lighting solutions
Installation
Mounting hardware and conveyor-compatible installation
AI Software
AI-based software for real-time defect detection
Reporting
Reporting and analytics dashboard
Support
On-site installation, calibration, and training
Smart Reporting & Analytics
Batch-wise inspection reports with detailed defect summaries.
Real-time dashboard for:
Coil or sheet-wise defect data
Defect heatmaps
Plate count (for cut-to-length)
Historical data logging for quality audits and production analysis.
Why Choose Intelgic for Metal Sheet Inspection?
Scalable architecture to adapt to various sheet sizes and production speeds
Accurate, repeatable, and reliable results
Custom solutions for different metal types and surface finishes
Expert installation and post-deployment support
Proven performance across steel, aluminum, and other metallic substrates
Industries Served
Steel & Aluminum Mills
Automotive Component Manufacturers
Roofing and Construction Material Suppliers
Appliance & White Goods Manufacturers
Industrial Sheet Metal Processors
Ready to Eliminate Surface Defects?
Our expert team will install, calibrate, and demonstrate the system at your facility to ensure seamless performance. Contact Intelgic todayto schedule a demo or request a technical consultation.
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Industrial AI Platform
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Intelgic provides a complete software studio for securely designing,
training, deploying, deploying and running industrial AI applications at
scale.
Pick a time slot and discuss with our experts about
your use case.