Robotic Inspection System for Complex Parts

Automated Precision for Irregular, Large, and Critical Components

Intelgic’s robotic vision systems use smart motion control, high-resolution imaging, and AI to automate defect detection and dimensional inspection for complex parts—automotive, medical, industrial, and more.

Book a call
automotive parts
  • Gentex logo
  • RxSight logo
  • magna logo
  • clariant logo
  • 1800Accountant logo
  • Eptisa logo
  • Aptive logo
  • Save A Lot logo
  • TCS Transportation logo
  • Solid logo
  • Dareesoft logo
  • Petromin logo
  • CostaRicaABC logo
  • Fenice Energy logo
  • Linde logo
  • Cummins logo
  • Sammons Industrial logo
  • Mobile Maintenance logo
  • Link-X logo

Designed for Complex Parts Across Industries

Manual inspection struggles to keep pace with the complexity, precision, and scale of modern manufacturing. Complex components—especially those with irregular shapes, large surface areas, or critical tolerances—demand an automated approach.
Intelgic’s Robotic Inspection System is purpose-built for inspecting:

Complex automotive parts

headlamps, engine assemblies, bumpers, panels, doors

Medical devices and equipment

implants, surgical tools, tubes, instruments

Large industrial components

doors, metal panels, cast parts, housings

Whether it’s a highly contoured headlamp or a large vehicle door, our system ensures full-surface inspection using robotic positioning and intelligent imaging.

How the System Works

1

Robotic Movement for Imaging

Intelgic uses robotic arms or collaborative robots (cobots) to:

  • Move the imaging device (camera & lights) around the part
  • Or move the part itself while keeping the camera fixed

This enables 360° imaging even for highly complex geometries and hidden surfaces.

2

Automated Camera & Light Triggering

  • Cameras are positioned dynamically by the robot
  • Lights are activated automatically based on angle and material
  • Triggers are perfectly synchronized for clear, shadow-free image capture
3

AI-Powered Defect Detection

Captured images are analyzed by Intelgic's proprietary AI software, trained to detect:

  • Scratches, dents, cracks, pits
  • Deformation, warping, alignment issues
  • Surface inconsistencies, missing components
  • Anomalies compared to reference parts or CAD tolerances

The system continuously learns from new defect patterns, improving inspection accuracy over time.

Key Capabilities

Feature Description
Full-surface inspection Robot/cobot moves camera for full 3D coverage
AI-based defect detection Detects visual, cosmetic, and structural anomalies
Dimensional checks Measures critical dimensions with high precision (optional)
Auto-alert + pass/fail logic Immediate feedback to production line or operator
Inspection reports Annotated images, defect classification, timestamps, and quality certificates

Applications

Intelgic's robotic inspection is ideal for:

Automotive Industry

  • Headlamp & taillamp assemblies
  • Engine parts & fuel injectors
  • Doors, panels, chassis components
  • Post-welding and painting inspection

Medical Devices

  • Stents, syringes, catheters
  • Surgical implants and instruments
  • Transparent tubes and casings
  • Cleanroom-ready inspection cells

Large-Scale Parts

  • Automotive doors, hoods, panels
  • Sheet metal components
  • Cast iron and fabricated parts
  • Welded sub-assemblies

System Architecture Overview

Robotic Platform (6-axis arm or cobot)

High-Resolution Vision System

Custom Lighting Geometry

Adjustable Fixtures or Rotary Tables

AI Software for Inspection & Reporting

Integration with PLC/ERP/MES (Optional)

Benefits

Hands-free, consistent inspection of large and complex parts

Detects micro-defects and anomalies in real-time

Reduces reliance on manual inspection and eliminates subjectivity

Increases throughput and ensures consistent quality

Traceability through digital records and automated reports

Scalable architecture for multi-line or multi-product environments

Digital Quality Certificate (DQC)

Each inspection is recorded and reported:

  • Part ID, timestamp, pass/fail result

  • Annotated defect images and dimensions

  • Exportable reports for audit and warranty validation

  • Optional cloud dashboard with analytics & trend insights

automotive parts

Why Choose Intelgic?

Industry-grade robotics integrated with smart vision

Custom-built for your product size, geometry, and material

Proven across automotive, medical, metal, and industrial sectors

On-site deployment, training, and long-term support

Continuous AI learning and system upgrades

Say hello to Intelgic

contact intelgic
Book a call

©2025 Intelgic Inc. All Rights Reserved.