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Detect, Analyze, and Eliminate Defects — From 30 Microns to 1 inch. Camera, Sensors + AI software for end-to-end quality inspection.
At Intelgic, we don't just supply software or cameras — we deliver a comprehensive, fully integrated AI driven machine vision system tailored to your unique inspection requirements.
Whether you're dealing with shiny metallic surfaces, transparent components, curved geometries, or fine scratches as small as 30 microns, Intelgic's turnkey solution is engineered to meet the most demanding visual inspection needs.
We We work closely with your team to design, deploy, and support a solution that integrates seamlessly with your production line — minimizing human error, maximizing accuracy, and accelerating defect resolution.
Defect Detection, AI model Training, and Customizable Quality Control Acceptance Threshold in One Platform — not just detecting defects, but collecting data for analytics.
Detects defects as small as 30 microns, up to 1 inch — including scratches, dents, discoloration, misalignments, and material inconsistencies.
Train the inbuilt AI models using your datasets collected from your products. Easily distinguish between OK and NG samples and continuously improve accuracy.
Create inspection templates ("recipes") for different products, product lines, or variants. Switch between them automatically during changeovers or batch transitions.
Identify the type of defect, its location, and measure its size and affected region. Define acceptance criteria and auto-reject or flag non-conforming products.
Define multiple zones within your product to understand defect-prone areas, enabling zonal analysis and zone-based acceptance criteria.
Integrate our vision system with your PLC, other external system, MES, ERP and other software. We do customized integration.
High-Precision cameras & Lenses for Accurate and Reliable Inspection — every component optimized for your product type, defect profile, and environmental conditions.
We have a wide range of high-resolution industrial cameras and based on the product, defects, materials, manufacturing and inspection process we choose the right imaging setup. We have all types of camera including:
Precision optics tailored to each inspection use case:
Lighting is the most critical component in machine vision imaging. It controls contrast, suppresses glare, highlights defects, and makes invisible issues visible.
Reveals fine surface scratches, cracks, or dents on shiny or reflective objects by projecting light directly through a beam splitter.
Highly diffuse and uniform illumination eliminating harsh shadows and reflections on curved or uneven surfaces.
Directional lighting to highlight surface texture, raised features, or small edges by casting shadows from a specific angle.
Places light source behind the object to create high-contrast silhouettes, enabling precise edge detection and transparent material inspection.
Circular light source delivering uniform, shadow-free illumination on flat or low-profile objects.
Multiple light angles simultaneously to eliminate shadows, especially helpful for complex geometries or 3D parts.
Low grazing angle illumination making tiny surface imperfections appear as bright features against a dark background.
Illuminates the object directly from above, capturing reflected light and emphasizing color, contrast, and shape.
Intelgic also tailors the wavelength of light to enhance specific surface features or material responses:
Penetrates deeper into surfaces, minimizes reflection from shiny surfaces; great for metals and smooth plastic.
Offers sharper contrast, enhances fine features and edges; useful for high-resolution inspection of dark or rough surfaces.
Balanced illumination for general-purpose inspection, color verification, and multi-material surfaces.
Lighting design is not one-size-fits-all — it's a science. Intelgic uses simulation, prototyping, and field testing to ensure the right lighting technique and wavelength are used for each inspection point in your production line.
For dynamic, flexible, and multi-angle inspection, Intelgic designs:
For applications requiring rapid autofocus and inspection at varying heights or depths, we integrate:
Every imaging configuration is tested and fine-tuned to your production line's physical and visual requirements — ensuring unmatched reliability and repeatability, even in demanding industrial environments.
Detect Ultra-Fine Defects Below 10 Microns with High-Magnification Vision AI — for semiconductors, medical devices, optics, and fine electronics.
Using high-magnification optics, advanced imaging sensors, and AI-powered classification, Intelgic delivers repeatable, automated microscopic inspection for highly sensitive and complex components.
Intelgic's microscopic inspection solution brings lab-grade accuracy to the production floor, delivering speed, consistency, and AI-based insight — without manual microscopy or bottlenecks.
Turn Inspection Data into Actionable Process Intelligence — every inspection becomes meaningful analytics that help improve quality and manufacturing efficiency over time.
All inspection data captured by Certainty AI is securely uploaded to the on-prem server or to the cloud, organized, visualized, and analyzed through a powerful dashboard. This gives you real-time and historical insights into what's failing, why it's failing, and how frequently it's happening.
By connecting vision inspection to the cloud, Intelgic enables your team to move from detection to prevention — using data to optimize processes, reduce downtime, and enhance yield.
Monitor recurring defect types, frequency, location, and correlation across time periods, shifts, or machines.
Compare performance and defect rates across different lines, stations, or batches to identify process variations.
Visualize high-failure zones within your product geometry using region-based image analytics.
Generate PDF, CSV, or dashboard-based reports. Maintain traceable records for compliance or root-cause analysis.
Use analytics insights to fine-tune upstream equipment, reduce vibration, improve alignment, or adjust operator workflows.
Get notified instantly for sudden spikes in defect rate, new defect categories, or if any inspection system is offline.
Final-Stage Quality Check Before Shipment — ensuring only correctly sealed, properly assembled, and fully packed products leave your facility.
With real-time detection of seal defects, missing items, or misalignments, our system helps eliminate costly shipping errors and reduce warranty claims. By automating inspection at the final stage, Intelgic ensures that your packaging meets both technical and customer expectations.
Detect unsealed edges, partially closed flaps, or improper heat sealing on pouches, cartons, or wrappers.
Verify that all expected items are inside the package — from leaflets and accessories to screws, batteries, or tools.
Count units (e.g., pills, syringes, parts) within trays or containers to ensure accurate quantity.
Detect upside-down components, skewed placement, or incorrect part arrangement within the package.
Identify unwanted objects or contamination inside transparent or semi-open packaging.
Ensure correct label positioning, barcode presence, and readability for traceability.
Catch issues before shipment, reducing customer complaints and reverse logistics costs.
Capture and store inspection images and reports as evidence of proper packaging.
Ensure packaging integrity for pharmaceuticals, food, and medical devices.
Deliver complete, safe, and correctly assembled products every time.
We use 3D laser profilers and machine vision cameras to deliver accurate, non-contact dimensional measurement — capturing 2D features and true 3D geometry of complex parts and profiles.
By combining a 3D laser profiler with a high-resolution machine vision camera, Intelgic measures length, width, height, diameter, depth, flatness, warpage, hole position, edge distance, angle, and profile tolerance with micron-level accuracy. All results can be logged, reported, and visualized in our analytics platform, with integration into PLCs or MES for real-time pass/fail decision-making.
Used across metal parts (hole alignment, chamfer, flatness), glass and sheet materials, injection-molded parts, rubber gaskets, PCB components, and connector pins — Intelgic's combined 2D + 3D measurement system delivers automated judgment, traceability, and analytics so you can maintain tolerance control without manual intervention.
Built for Non-Standard Shapes, Surfaces, and Environments — whether your parts are transparent, reflective, curved, variable in shape, or moving at high speeds.
Not all products are flat, matte, or consistent — and Intelgic's machine vision system is specifically engineered to handle the tough ones. We design inspection systems that adapt to your production realities.
Lenses, vials, glass panels, medical containers, and coated surfaces — inspected using glare-reducing lighting, polarizers, and adaptive contrast techniques.
Engine parts, aluminum sheets, polished enclosures, or smartphone frames — managed using coaxial or dark field illumination to reveal micro-defects.
Pipes, spherical lenses, bottle caps, and rubber gaskets — supported by dome lighting and rotational imaging systems for full 360° inspection.
Screws, electronic connectors, miniature assemblies — inspected with macro lenses, telecentric optics, and high-resolution cameras for detailed imaging.
Webs, continuous sheets, bottle lines, or SMD components — inspected using line scan cameras and motion-synced image capture systems.
Designed for odd shapes, flexible positioning, and easy changeovers between SKUs.
For multi-view or multi-angle inspection using actuators, motorized slides, and rotary platforms.
To isolate inspection from ambient lighting, dust, or vibrations — critical for transparent or high-reflectivity materials.
Tuned specifically to your material's interaction with light — improving image clarity and defect visibility under any condition.
Every Intelgic solution is engineered to fit your product, not the other way around — ensuring reliable inspection, even for the most demanding manufacturing scenarios.
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