Machine Vision · Measurement · Diameter Inspection

Automate Measurement

& Diameter Inspection. Contactless.

High-speed, non-contact machine vision 3D laser profiler camerasfor measurement and measurement inspection, powered by Intelgic’s pointcloud algorithms..

Measure every part, verify every micron, and make quality control faster and error-free.

REC · MEASURE CAM-01
TOL ±0.01mm 2,400 FPS
Part SHAFT-OD
Ø Measured 24.997 mm
Time 142 ms
Verdict ACCEPT
±10µm
Measurement Accuracy
98.7%
Inspection Reliability
X,Y & Zmeasurement
Real-Time Feedback
3D Laserinspection
Complex part measurement
Trusted on the shop floor of
Gentex RxSight clariant 1800Accountant Aptive Save A Lot TCS Transportation Solid Dareesoft Petromin logo CostaRicaABC logo SunEdison logo Linde logo Cummins logo Sammons Industrial Mobile Maintenance Link X
001 · Overview

Precision in every measurement.

In precision manufacturing, accuracy in measurement and diameter is crucial for quality control. Intelgic's machine vision 3D laser cameras together with advanced measurement algorithms offers an automated solution for non-contact measurement and diameter inspection, ensuring consistent product quality and reducing the chance of human error.

002 · Key Features

Engineered for excellence.

A complete inspection cell — high-resolution cameras, AI vision models, and edge processing — designed for line-speed dimensional QC across diverse part geometries.

01 / 05

Non-Contact Precision

High-resolution cameras and AI algorithms measure dimensions and diameters with micrometer accuracy — no physical contact, no surface interference.

Precision Optics
02 / 05

Real-Time Inspection

Inline algorithms together with 3D laser cameras deliver instant verdicts on the measurement — flagging deviations in seconds/minutes and triggering automatic corrective actions.

Edge Latency
03 / 05

Versatile Application

Tailored for various part geometry such as gears, automotive parts, plates — inner Ø, outer Ø, length, thickness, and complex geometries.

Part Library
04 / 05

3D & 2.5D Inspection

3D laser cameras capture high density point cloud which is processed by the Intelgic’s 100 + inbuilt algorithms for accurate measurement.

Throughput
05 / 05

Comprehensive Reporting

Detailed per-part dimensional logs feed compliance, QA, and continuous improvement programs — fully traceable.

Audit Trail
003 · Why Choose Intelgic

Benefits at a glance.

Intelgic's contactless measurement system delivers measurable ROI — reducing scrap, accelerating throughput, and providing the traceability modern manufacturing demands.

  • Micron-level accuracy
  • Reduced scrap & rework
  • Fast ROI
  • MES / ERP integration
  • Advanced point cloud algorithms
  • Digital quality records
01

Enhanced Accuracy

High accuracy with low tolerance in diameter and dimension measurement — consistent product quality, minimized waste.

02

Cost-Effective

Reduce manual inspection cost and prevent expensive production errors. Fast return on investment.

03

Seamless Integration

Native connectors for ERP, MES, and SCADA. Plugs into your existing manufacturing workflows.

04

Pointcloud Algorithms

Complex algorithms presents measurement data in a simpler way with comparison with ideal measurement values.

004 · Industries

Trusted on real lines, in real factories.

From aerospace turbine blades to medical-grade stents, Intelgic's contactless measurement system is engineered for the most demanding dimensional inspection challenges.

Automotive

Brake discs, pistons, axles, crankshafts, gears, wheel rims — outer/inner diameters, roundness, thickness, and length.

Aerospace

Turbine blades, engine components, landing gear, fuselage sections — thickness, shaft diameters, casing dimensions, gap measurements.

Medical Devices

Surgical instruments, stents, syringes, catheters, implants — stent diameter, syringe length, implant dimensions, tubing Ø.

Electronics

PCBs, connectors, capacitors, microchips — connector dimensions, pin spacing, capacitor Ø, PCB surface measurements.

Metal Fabrication

Metal tubes, rods, pipes, plates — outer/inner Ø of pipes, rod length, plate thickness, straightness of bars.

Plastics & Rubber

Rubber seals, gaskets, plastic containers, tubing — outer/inner Ø of seals, gasket thickness, bottle dimensions, tubing Ø.

005 · 3D Measurement

Advanced dimensional analysis.

Intelgic's machine vision AI also delivers full 3D measurement — capturing the complete geometry of complex parts in three dimensions. Using high-resolution cameras and structured-light techniques, the system builds accurate 3D models of objects for precise measurement of depth, volume, angles, and surface contours.

Especially useful for intricate components in aerospace, medical devices, and metal fabrication — where understanding the full 3D structure is critical to quality control and product development.

3D PROFILE · STRUCTURED LIGHT RES 0.005mm
3D Measurement
006 · How It Works

From Measurement to Comparison to verdict

A four-step inspection pipeline — imaging, analysis & measurement, comparison with reference data, and reporting — engineered to drop into any production line.

01

Imaging Setup

High-resolution 3D laser cameras capture real-time images of every part as it moves down the production line.

02

Algorithmic Analysis

The system measures critical dimensions — diameter, thickness, length, and more — using fine-tuned algorithms.

03

Real-Time Feedback

Deviations are flagged instantly — allowing operators or automated systems to take corrective action immediately.

04

Data & Reporting

Every inspection is logged — providing a fully traceable history for auditing and continuous improvement.

Ready · 007

Automate your measurement line today.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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