Automate measurement and diameter inspection process in your manufacturing lines using AI driven contactless machine vision system

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Measurement and Diameter Inspection Automation

In precision manufacturing, accuracy in measurement and diameter is crucial for quality control. Intelgic’s machine vision AI system offers an automated solution for high-speed, non-contact measurement and diameter inspection, ensuring consistent product quality and reducing the chance of human error.

Non-Contact Precision Measurement

Our system uses high-resolution cameras and advanced AI algorithms to measure dimensions and diameters with micrometer accuracy. The non-contact nature ensures no interference with the product surface, making it ideal for delicate or fast-moving production lines.

Real-Time Inspection

The AI system inspects in real time, providing instant feedback to operators or automated systems. It can be integrated directly into the production line, allowing for immediate detection of size deviations and automatic corrections.

Versatile Application

Our solution can be tailored for a wide range of industries and products, including cylindrical parts, shafts, pipes, and more. Whether measuring the outer diameter, inner diameter, or overall dimensions, the AI system adapts to specific needs.

High-Speed Processing

Utilizing cutting-edge AI models and image processing techniques, the system processes multiple parts per second without compromising accuracy. This makes it suitable for high-volume manufacturing environments.

Comprehensive Reporting

The system not only detects deviations but also generates detailed reports, tracking the dimensions of each inspected part. This data can be used for compliance, quality assurance, and continuous improvement efforts.

Benefits

  • Enhanced Accuracy Achieve high accuracy with low tollenece in diameter and dimension measurement, ensuring product consistency and minimizing waste due to defective items.
  • Cost-Effective By reducing manual inspections and preventing costly production errors, our AI-powered system provides a quick return on investment.
  • Seamless Integration Easily integrate into existing manufacturing workflows. The system communicates with other machines and software, including ERP and MES systems, for a streamlined operation.
  • AI-Driven The AI continuously learns and improves, enhancing accuracy and adaptability over time for diverse product types and inspection requirements.

Industries

Automotive

  • Parts: Brake discs, pistons, axles, crankshafts, gears, and wheel rims.
  • Measurements: Outer and inner diameters of shafts, roundness of brake discs, thickness of gears, and length of pistons.

Aerospace

  • Parts:Turbine blades, engine components, landing gear, and fuselage sections.
  • Measurements:Thickness of turbine blades, diameters of landing gear shafts, dimensions of engine casings, and gap measurements in fuselage panels.

Medical Devices

  • Parts:Surgical instruments, stents, syringes, catheters, and implants.
  • Measurements: Diameter of stents, length and thickness of syringes, dimensional checks of implants, and catheter tubing diameters.

Electronics

  • Parts: PCBs, connectors, capacitors, and microchips.
  • Measurements: Width and thickness of connectors, distances between pins, diameters of capacitors, and surface measurements of PCBs.

Metal Fabrication

  • Parts: Metal tubes, rods, pipes, and plates.
  • Measurements: Outer and inner diameters of pipes, length of metal rods, thickness of metal plates, and straightness of metal bars.

Plastics and Rubber

  • Parts: Rubber seals, gaskets, plastic containers, and tubing.
  • Measurements: Outer and inner diameters of rubber seals, thickness of gaskets, dimensions of plastic bottles, and diameter of plastic tubing.

3D Measurement

Intelgic’s machine vision AI system offers 3D Measurement capabilities for capturing and analyzing the complete geometry of complex parts in three dimensions. Using high-resolution cameras and structured light techniques, the system can create accurate 3D models of objects, enabling precise measurements of features such as depth, volume, angles, and surface contours. This is especially useful for inspecting intricate components in industries like aerospace, medical devices, and metal fabrication, where understanding the full 3D structure is critical. The 3D measurement data ensures the highest levels of quality control and supports detailed analysis for product development and manufacturing processes.

How It Works

  • Imaging Device Setup High-resolution cameras capture real-time images of the parts on the production line.
  • AI-Powered Analysis The system analyzes these images, measuring critical dimensions like diameter, thickness, and more, based on predefined parameters.
  • Real-Time Feedback Any deviations are flagged instantly, allowing operators or automated systems to take corrective actions.
  • Data Collection and Reporting Every inspection is logged, providing a traceable history for auditing and continuous improvement.

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