Quality Inspection Process Automation in Manufacturing
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In today’s competitive manufacturing landscape, ensuring product quality while maintaining high throughput is critical. Manual inspection methods are slow, error-prone, and costly—especially when dealing with complex components or high-speed production lines. Intelgic’s Quality Inspection Automation solutions revolutionize the quality assurance process using machine vision, AI, robotics, and intelligent software, ensuring consistent, real-time, and data-driven inspections across the manufacturing lifecycle.
Manual inspection methods can't keep up with modern manufacturing demands. Our automated solutions deliver accuracy, speed, and traceability.
Human inspectors can miss defects due to fatigue, inconsistency, or subjectivity. Automation ensures repeatability and accuracy.
Automated systems inspect hundreds of items per minute without compromising quality.
Lower labor costs, minimize rework and recalls, and improve overall operational efficiency.
Generate real-time inspection reports and digital quality certificates (DQCs) for compliance and warranty validation.
Meet ISO, FDA, CE, and other regulatory requirements effortlessly with digital audit trails.
Gain actionable intelligence from inspection data to continuously improve your manufacturing processes.
Our inspection automation platform combines cutting-edge technologies to ensure precision and scalability.
Comprehensive suite of high-resolution imaging systems for precise 2D and 3D imaging in challenging environments.
Custom lighting solutions to reveal surface features and defects with high clarity and consistency.
Advanced AI models trained on thousands of defect images for precise anomaly detection.
Flexible inspection of complex or large components with synchronized movement.
Our automated quality inspection systems detect a wide range of defects and verify critical parameters.
Our automated inspection systems are customized for diverse manufacturing environments.
Modular and scalable architecture designed for industrial environments and seamless integration.
The physical backbone of the inspection system for high-fidelity image acquisition.
Area scan, line scan, 3D, and boroscopic cameras
LED bar, dome, coaxial, and collimated lights
Multi-axis rails, conveyors, and precision actuators
Real-time interfacing with factory automation
Proprietary Live Vision AI platform for intelligent inspection capabilities.
Deep learning models for defect classification
Multiple inspection configurations
Instant pass/fail status
Traceability and quality audits
Seamless connection with your manufacturing and IT ecosystem.
Connect with MES, ERP, WMS, or PLM systems
Centralized monitoring and compliance
Factory floor interfaces
CSV, PDF, JSON and live dashboards
Comprehensive digital documentation for traceability, compliance, and continuous improvement.
Detailed quality data for internal QA teams, suppliers, and regulatory compliance.
Categorizes defects like cracks, scratches, missing components
Reports size in mm and location for severity assessment
Visual highlights with bounding boxes and labels
Exact timestamps, station ID, and metadata
Secure cloud-based certificates for warranty validation and compliance.
Role-based access from any location
Reports, images, defect details, pass/fail status
Proof of inspection for audits and claims
Link with ERP, MES, or SCM systems
Intelgic provides seamless integration with your existing manufacturing systems.
Custom-engineered solutions tailored to your specific quality control requirements.
Tailored for every product line and inspection type
Hardware, software, installation, and training
Based on your sample defect images
Grow with your production needs
If you’re looking to eliminate quality-related bottlenecks, improve accuracy, and gain digital control over your inspection process, Intelgic is your strategic partner. Let us engineer the right inspection system tailored for your production line.
Contact us for a free consultation or a proof-of-concept demo.
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