Machine Vision AI solution for Automating Medical Device Inspection and Quality Control
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In the medical device manufacturing industry, precision and quality are not optional—they are mandatory. Even the smallest defect in surgical instruments, diagnostic devices, or therapeutic tools can result in serious risks. Intelgic offers a comprehensive AI-powered medical equipment inspection system designed to ensure that every component of a medical device meets the highest standards of quality, safety, and regulatory compliance.
Detect defects as small as 10 microns with our advanced machine vision system
Detects scratches, burrs, dents, pinholes, cracks, discoloration, and contamination on all surface types.
Ensures correct installation and orientation of all components in complex medical assemblies.
Comprehensive internal inspection of tubes, cannulas, and narrow lumens with boroscopic cameras.
Captures multiple focal layers to inspect different depths of medical devices.
A complete turnkey solution for medical device quality assurance
High-resolution area scan, line scan, and boroscopic cameras selected based on defect size, surface type, and device dimensions.
Dome, coaxial, ring, backlight, and line scan lighting optimized for material reflectivity and shape.
Robotic motion systems for camera and light movement across X, Y, Z axes for complex surface imaging.
Powerful defect detection software for image acquisition, analysis, verification, and reporting.
Pass/Fail reports with annotated defect images, Digital Quality Certificates, and compliance tracking.
Compatible with PLCs, MES/ERP systems, and Quality Management Systems for end-to-end traceability.
Our high-magnification vision system detects defects as small as 10 microns—smaller than the width of a human hair.
Capture micro-defects invisible to the human eye
Enhances visibility on transparent, reflective, or curved materials
Multi-angle imaging for complete coverage of complex geometries
Micro-defect visualization
Defect Size
10μm
Accuracy
99.9%
Speed
0.5s/unit
Our system handles a wide range of sensitive medical equipment
Optical lenses, intraocular lenses (IOLs), and contact lenses
Barrel, plunger, needle, and scale marking verification
Vials, ampoules, test tubes, and other cylindrical containers
Coronary, peripheral, and other metallic or polymer-based stents
Scalpels, scissors, retractors, forceps, clamps, etc.
ECG machines, blood analyzers, and imaging components
Orthopedic, dental, and other medical implants
Urinary, vascular, and other specialized catheters
Specialized inspection for diverse medical-grade materials
Stainless steel, titanium, and reflective alloys with specialized lighting for glare reduction.
White, transparent, and translucent medical-grade plastics with defect contrast enhancement.
Transparent and translucent medical-grade glass with refraction compensation.
Components combining metal, plastic, glass, and coatings with multi-spectrum inspection.
Transform your quality control process with our advanced solution
Achieve near-perfect defect detection rates, eliminating human error and variability in visual inspections.
Reduce inspection time by up to 90% compared to manual methods, increasing production throughput.
Automated documentation ensures compliance with ISO 13485, FDA 21 CFR Part 820, and CE marking requirements.
Lower labor costs and reduce scrap/rework expenses by catching defects early in the production process.
Easily scale from small lab environments to high-volume production lines with modular components.
Tailored solutions for complex product geometries and unique inspection requirements.
Looking to enhance your medical equipment quality control with AI and automation?
Contact Intelgic today to schedule a demo or request a custom proposal tailored to your inspection needs.
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