Medical · Machine Vision · AI

Automating Medical

Device Inspection and Quality Control.

Machine Vision AI solution that ensures every component meets the highest standards of quality, safety, and regulatory compliance.

LIVE · MED-INSP 01
10 µm AI · 360°
Medical Device Quality Inspection
DeviceSYR-204
Defects0
Conf.99.6%
VerdictPASS
10µm
Smallest Defect Detected
98.6%+
Inspection Accuracy
80%
Faster Cycles
PART 11100%
Compliance Ready
Trusted on the shop floor of
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001 · Overview

Medical Device Inspection System.

Intelgic’s AI-powered machine vision system detects micron-level defects in medical devices and precision components, including scratches, dents, foreign objects, surface irregularities, bubbles, contamination, and deformation.
We design and develop customized inspection systems for medical products such as lenses, surgical instruments, diagnostic components, catheters, syringes, implants, orthopedic parts, dental components, and prosthetic devices including hip, knee, spinal, dental, and limb prostheses.
Our systems inspect parts made from shiny plastic, transparent materials, stainless steel, coated metals, polymers, rubber, and multi-material assemblies.
Intelgic’s inspection platform supports 21 CFR Part 11 compliance with secure access, audit trails, electronic records, and full traceability.

002 · Solutions

Comprehensive quality inspection.

Detect defects as small as 10 microns with our advanced machine vision system.

SOL · 01

Defect Detection

Detects scratches, burrs, dents, pinholes, cracks, discoloration, and contamination on all surface types.

  • Supports reflective, transparent, and matte surfaces
  • AI-trained defect classification
  • Severity grading system
SOL · 02

Component Verification

Ensures correct installation and orientation of all components in complex medical assemblies.

  • Detects missing parts and misplaced labels
  • Identifies wrong screws and loose fittings
  • Verifies color coding accuracy
SOL · 03

360° & Bore Inspection

Comprehensive internal inspection of tubes, cannulas, and narrow lumens with boroscopic cameras.

  • Integrated light sources for internal visibility
  • Automated camera insertion and rotation
  • Robotic rail systems for precision
SOL · 04

Multi-Focus Imaging

Captures multiple focal layers to inspect different depths of medical devices.

  • Identifies defects on outer casing and internal modules
  • Reads text on chips and screws
  • 3D surface inspection capability
003 · Technology

Advanced inspection technology.

A complete turnkey solution for medical device quality assurance.

TECH · 01

Machine Vision Imaging

High-resolution area scan, line scan, and boroscopic cameras along with the specialized lighting selected based on defect size, surface type, and device dimensions.

TECH · 02

Intelgic Certainty AI Software

Powerful defect detection software for image acquisition, analysis, verification, and reporting.

TECH · 03

Precision Mechanical Systems

Robotic motion systems for camera and light movement across X, Y, Z axes for complex surface imaging

TECH · 04

Robotic Inspection

For complex surface inspection, Intelgic uses robots/cobots guided precision imaging. Cobots are guided by the Intelgic’s software system for 100% coverage of the part.

TECH · 05

Automated Reporting

Pass/Fail reports with annotated defect images, Digital Quality Certificates, and compliance tracking.

TECH · 06

Seamless Integration

Compatible with PLCs, MES/ERP systems, and Quality Management Systems for end-to-end traceability

004 · Precision

Micron-level defect detection.

Our high-magnification vision system detects defects as small as 10 microns — smaller than the width of a human hair.

High-Magnification Optics

Capture micro-defects invisible to the human eye.

Advanced Lighting

Enhances visibility on transparent, reflective, or curved materials.

3D Surface Analysis

Multi-angle imaging for complete coverage of complex geometries.

Micron-Level Defect Detection
005 · Devices

Medical devices we inspect.

Our system handles a wide range of sensitive medical equipment.

Lenses

Optical lenses, intraocular lenses (IOLs), and contact lenses.

Prosthetic

Implants, orthopedic parts, dental components, hip, knee, spinal, dental, and limb prostheses

Glass Tubes

Vials, ampoules, test tubes, and other cylindrical containers.

Stents

Coronary, peripheral, and other metallic or polymer-based stents.

Surgical Equipment

Scalpels, scissors, retractors, forceps, clamps, etc.

Diagnostic Units

ECG machines, blood analyzers, and imaging components.

Implants

Orthopedic, dental, and other medical implants.

Catheters

Urinary, vascular, and other specialized catheters.

006 · Materials

Material types we support.

Specialized inspection for diverse medical-grade materials.

MAT · 01

Metallic & Shiny Materials

Stainless steel, titanium, and reflective alloys with specialized lighting for glare reduction.

MAT · 02

Plastic & Polymer

White, transparent, and translucent medical-grade plastics with defect contrast enhancement.

MAT · 03

Glass Materials

Transparent and translucent medical-grade glass with refraction compensation.

MAT · 04

Hybrid Materials

Components combining metal, plastic, glass, and coatings with multi-spectrum inspection.

007 · Benefits

Benefits of automated inspection.

Transform your quality control process with our advanced solution.

BENEFIT · 01

99%+ Inspection Accuracy

Achieve near-perfect defect detection rates, eliminating human error and variability in visual inspections.

BENEFIT · 02

Faster Inspection Cycles

Reduce inspection time by up to 90% compared to manual methods, increasing production throughput.

BENEFIT · 03

Regulatory Compliance

Automated documentation ensures compliance with ISO 13485, FDA 21 CFR Part 820, and CE marking requirements.

BENEFIT · 04

Cost Reduction

Lower labor costs and reduce scrap/rework expenses by catching defects early in the production process.

BENEFIT · 05

Scalability

Easily scale from small lab environments to high-volume production lines with modular components.

BENEFIT · 06

Customization

Tailored solutions for complex product geometries and unique inspection requirements.

Ready · 008

Talk to our experts.

Looking to enhance your medical equipment quality control with AI and automation?

Contact Intelgic today to schedule a demo or request a custom proposal tailored to your inspection needs.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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