MedTech · Machine Vision · Precision Inspection

Custom Automated Inspection Systems

for Medical Devices.

Powered by machine vision, AI, and precision motion systems, our solutions ensure every component meets exact specifications — automatically, accurately, and consistently.

LIVE · MEDTECH CAM-01
LOT #MD-118 PASS
Resolution<10 µm
Defects0
ComplianceFDA · ISO
VerdictACCEPT
<10µm
Micro-Defect Detection
100%
Inline Inspection
21 CFR Part 11·Compliance
Audit-Ready Compliance
DQC·per unit
Digital Quality Certificate
Trusted on the shop floor of
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001 · Introduction

Inspection engineered for medical-grade precision.

Medical device manufacturing demands uncompromising precision, traceability, and regulatory compliance. At Intelgic, we design and develop custom automated inspection systems tailored to your specific medical devices, production environment, and quality standards. Powered by machine vision, AI, and precision motion systems, our solutions ensure every component meets exact specifications—automatically, accurately, and consistently.

002 · MedTech

Custom inspection systems — MedTech.

No two medical devices are exactly the same — neither are their inspection needs. Standard inspection tools often fall short when it comes to inspecting:

CHALLENGE · 01

Irregular shapes or hybrid materials

CHALLENGE · 02

Highly reflective or transparent surfaces

CHALLENGE · 03

Internal geometries of hollow or complex components

CHALLENGE · 04

Micro-defects as small as 10 microns or less

Intelgic delivers fully customized inspection solutions that are purpose-built for your product, process, and compliance needs.

003 · Capabilities

Engineered end-to-end.

Four pillars — tailored hardware, micron-level optics, intelligent automation, and audit-ready compliance.

CAPABILITY · 01

Tailored System Design

Each system is uniquely engineered to suit:

  • »The geometry and material of your device
  • »Required resolution and defect thresholds
  • »Inspection speed and throughput targets
  • »Cleanroom or industry-specific constraints

We integrate machine vision cameras, lighting, mechanical systems, and software into a unified solution designed around your product line.

CAPABILITY · 02

Micron-Level Defect Detection

Our systems can detect defects smaller than 10 microns — critical for sensitive medical devices such as:

  • »Stents
  • »Intraocular lenses (IOLs)
  • »Syringes and needles
  • »Implants and surgical tools
  • »Diagnostic cartridges and labware

We use high-resolution cameras, optical zoom lenses, and advanced lighting (e.g., coaxial, dome, line scan) to expose even the most subtle imperfections.

CAPABILITY · 03

Intelligent Automation

Intelgic's automation systems include:

  • »Robotic motion platforms for multi-axis camera movement
  • »Boroscopic inspection for inner surfaces of tubes, cannulas, and lumens
  • »Real-time AI defect detection and classification
  • »Multi-focus imaging for 3D and layered inspections
CAPABILITY · 04

Reporting and Compliance

  • »Pass/Fail classification with defect type, size, and image annotations
  • »Digital Quality Certificates (DQC) for each inspected unit
  • »Audit-ready inspection logs for FDA, ISO, and CE compliance
  • »Optional integration with MES, QMS, ERP, and cloud dashboards
004 · Applications

Medical device applications.

We've built custom inspection systems for a wide range of medical products and materials.

Devices

  • Stents, orthopedic implants, surgical instruments
  • Syringes, cannulas, drug delivery devices
  • Diagnostic cartridges, pipettes, test tubes
  • Intraocular lenses, contact lenses, optical assemblies

Materials

  • Shiny and reflective metals (stainless steel, titanium)
  • Transparent/translucent plastics and polymers
  • Medical-grade glass (vials, ampoules, lenses)
  • Hybrid materials with glass, metal, and plastic combinations
Deployment

Deployment & Support.

Intelgic provides end-to-end deployment, including:

  • »System design and prototyping
  • »On-site installation and integration
  • »AI model training on real product data
  • »Maintenance, upgrades, and post-installation support

We work closely with your production, quality, and engineering teams to ensure a seamless implementation and long-term success.

Deployment and Support
Ready · 005

Partner with Intelgic.

If you're manufacturing medical devices, your inspection system should match your quality expectations. Intelgic's custom solutions bring precision, scalability, and compliance to your production floor.

Contact Intelgic today to schedule a discovery session or request a proposal.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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