Custom Automated Inspection Systems for Medical Devices

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Medical device manufacturing demands uncompromising precision, traceability, and regulatory compliance. At Intelgic, we design and develop custom automated inspection systems tailored to your specific medical devices, production environment, and quality standards. Powered by machine vision, AI, and precision motion systems, our solutions ensure every component meets exact specifications—automatically, accurately, and consistently.

Custom Inspection Systems - MedTech

No two medical devices are exactly the same—neither are their inspection needs. Standard inspection tools often fall short when it comes to inspecting:

Irregular shapes or hybrid materials

Highly reflective or transparent surfaces

Internal geometries of hollow or complex components

Micro-defects as small as 10 microns or less

Intelgic delivers fully customized inspection solutions that are purpose-built for your product, process, and compliance needs.

Tailored System Design

Each system is uniquely engineered to suit:

  • The geometry and material of your device
  • Required resolution and defect thresholds
  • Inspection speed and throughput targets
  • Cleanroom or industry-specific constraints

We integrate machine vision cameras, lighting, mechanical systems, and software into a unified solution designed around your product line.

Micron-Level Defect Detection

Our systems can detect defects smaller than 10 microns—critical for sensitive medical devices such as:

  • Stents
  • Intraocular lenses (IOLs)
  • Syringes and needles
  • Implants and surgical tools
  • Diagnostic cartridges and labware

We use high-resolution cameras, optical zoom lenses, and advanced lighting (e.g., coaxial, dome, line scan) to expose even the most subtle imperfections.

Intelligent Automation

Intelgic’s automation systems include:

  • Robotic motion platforms for multi-axis camera movement
  • Boroscopic inspection for inner surfaces of tubes, cannulas, and lumens
  • Real-time AI defect detection and classification
  • Multi-focus imaging for 3D and layered inspections

Reporting and Compliance

  • Pass/Fail classification with defect type, size, and image annotations
  • Digital Quality Certificates (DQC) for each inspected unit
  • Audit-ready inspection logs for FDA, ISO, and CE compliance
  • Optional integration with MES, QMS, ERP, and cloud dashboards

Medical Device Applications

We've built custom inspection systems for a wide range of medical products and materials.

Devices

Stents, orthopedic implants, surgical instruments
Syringes, cannulas, drug delivery devices
Diagnostic cartridges, pipettes, test tubes
Intraocular lenses, contact lenses, optical assemblies

Materials

Shiny and reflective metals (stainless steel, titanium)
Transparent/translucent plastics and polymers
Medical-grade glass (vials, ampoules, lenses)
Hybrid materials with glass, metal, and plastic combinations

Deployment & Support

Intelgic provides end-to-end deployment, including:

  • System design and prototyping
  • On-site installation and integration
  • AI model training on real product data
  • Maintenance, upgrades, and post-installation support

We work closely with your production, quality, and engineering teams to ensure a seamless implementation and long-term success.

Partner with Intelgic

If you’re manufacturing medical devices, your inspection system should match your quality expectations. Intelgic’s custom solutions bring precision, scalability, and compliance to your production floor.

Contact Intelgic today to schedule a discovery session or request a proposal.

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