Machine Vision · Surface Inspection · AI Defect Detection

Surface Defect

Detection. Engineered.

Detect defects on any surface — Metal, wood, laminate, plastics, glass, ceramic, leather, textile, foil, or coated materials, aluminium, shiny and reflective surfaces, transparent and translucent surfaces.

Powered by line-scan & area-scan cameras, 3D laser cameras, precision optics, and an AI defect-detection stack built for running production lines.

REC · SURFACE INSPECTION
RESOLUTION 0.01 mm AI · v12
1/1000inch
Smallest Defect Detected
97.8%
Detection Accuracy
100%
Inspection
Real-Time
On Running Production Lines
Trusted on the shop floor of
Gentex RxSight clariant 1800Accountant Aptive Save A Lot TCS Transportation Solid Dareesoft Petromin logo CostaRicaABC logo SunEdison logo Linde logo Cummins logo Sammons Industrial Mobile Maintenance Link X
001 · Overview

Machine vision for surface quality.

Intelgic delivers advanced surface defect detection solutions using line scan imaging systems including 2D line scan cameras and 3D laser profilers — customised to the specific needs of every industry. Whether it is plastic, metal, wood, glass, ceramic, or textile, we cover the full surface inspection spectrum with precise, reliable defect detection.

002 · Defect Sizes

Micron-level precision.

Intelgic’s surface defect detection system identifies defects less than 100 micron in size. It catches scratches, dents, corrosion, chips, edge finish, color shade defects, dimensional inaccuracy, holes, hole positions and any other defects.

CAP · 001

Measurement & Flatness Testing

Our high-quality 3D laser profilers measure length, width, flatness, identify holes, patterns and also calculate the hole location in X, Y coordinates.

CAP · 002

Large Field-of-View Coverage

Customised imaging systems — from small precision FOVs to wide-area line-scan setups — tuned to your requirements.

CAP · 003

Recipe Based Inspection

Our system is recipe based and it supports unlimited variants. The recipe gets loaded automatically before the inspection.

CAP · 004

Integration

Our vision system can be integrated with customer’s existing system, such as PLC or MES or any other systems.

004 · Surfaces

Every surface, every defect.

From plastic film and battery foil to architectural glass, leather, and large automotive parts — Intelgic inspection cells are tuned to your material, defect set, and production speed.

SURFACE · 01

Plastic Film, Sheets & Battery Foil

Inline defect detection during coating, slitting, notching, and lamination — with real-time rejection of out-of-spec material.

Typical Defects

Mismatch, bubbling, coating voids, wrinkles, dimension drift.

Processes Covered

Notching, lamination, tab surface inspection, particle detection.

Plastic film sheets and battery foil inspection
SURFACE · 02

Metal Surface Inspection

Quality control for steel, aluminium, and other metal surfaces during and after manufacturing — flat, curved, or rounded.

Processes
  • Flat, curved & rounded metal surfaces
  • Sheets, pipes, aluminium parts
Typical Defects
  • Scratches, dents, corrosion
  • Cracks, thickness variation
Applications
  • Automotive & aerospace
  • Construction, heavy machinery
Metal surface inspection
SURFACE · 03

Glass Inspection

Detect even the smallest defects on automotive and architectural glass — in real time, during production and post-processing.

Processes
  • Automotive & architectural glass
  • Production & post-processing
Typical Defects
  • Cracks, bubbles, scratches
  • Edge defects, irregularities
Applications
  • Windshields, side windows
  • Architectural glass, mirrors
Glass inspection
SURFACE · 04

Ceramic & Tile Inspection

Ensure ceramic tiles and products meet stringent quality standards by detecting even the smallest surface flaws.

Processes
  • Production & post-production
  • Surface & structural monitoring
Typical Defects
  • Chips, cracks, misalignment
  • Edge defects, colour inconsistency
Applications
  • Flooring & wall tiles
  • Construction-grade ceramics
Ceramic and tile inspection
SURFACE · 05

Wood & Metal Panel Inspection

Reliable defect detection for wood and metal panels — from raw stock to finished product — eliminating surface imperfections at source.

Processes
  • Panel manufacturing inspection
  • Raw & finished panel quality
Typical Defects
  • Warping, dents, cracks
  • Scratches, surface flaws
Applications
  • Furniture, flooring, construction
  • Automotive & aerospace panels
Wood and metal panel inspection
SURFACE · 06

Leather & Textile Inspection

Identify even the most subtle imperfections in leather and textile products — during production and finishing.

Processes
  • Production & finishing
  • Integrity & uniformity checks
Typical Defects
  • Tears, colour drift, warping
  • Surface flaws, fraying
Applications
  • Upholstery & interiors
  • Apparel, home, automotive
Leather and textile inspection
SURFACE · 07

Foil Paper & Laminated Materials

Detect defects during coating and lamination — ensuring high-quality foil paper and laminate output, every roll.

Processes
  • Coating & lamination
  • Real-time quality monitoring
Typical Defects
  • Bubbles, creases, wrinkles
  • Coating voids, inconsistencies
Applications
  • Packaging & printing
  • Decoration, construction
Foil and laminated materials inspection
SURFACE · 08

Battery Foil Inspection

Defect detection during coating and lamination for battery foil — built for high-precision EV & energy-storage manufacturing.

Processes Covered

Coating, slitting, notching, lamination.

Typical Defects

Mismatch, bubbling, coating voids, wrinkles, particles, dimension mismatch.

Battery foil inspection
SURFACE · 09

Large Sheet Inspection

Customised machine vision systems for large sheets — detecting defects smaller than 0.1 mm across full-width material.

Processes

Inspection of metal, plastic & glass sheets for production defects.

Typical Defects

Scratches, contamination, edge damage, defects below 0.1 mm.

Applications

Metal fabrication, glass manufacturing, plastic production.

Large sheet inspection
SURFACE · 10

Large Part Inspection

For automotive and heavy-industry, our system inspects large parts pre-assembly — ensuring defect-free components downstream.

Processes

Inspection of doors, bonnets, hoods, panels.

Typical Defects

Scratches, dents, assembly faults, dimension errors.

Applications

Automotive & large manufactured-part sectors.

Large part inspection
SURFACE · 11

Ready Part Inspection

Final-stage inspection of ready-to-ship components — ensuring defect-free parts before assembly or dispatch.

Processes
  • Post-production inspection
  • Dimensional & assembly integrity
Typical Defects
  • Deformation, misalignment
  • Dimension errors, surface damage
Applications
  • Automotive, heavy machinery
  • Electronics, aerospace
Ready part inspection

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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