Lens Inspection System for Precision Optical Quality

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Metal Sheet Inspection

Lenses are critical components in medical devices, eyewear, diagnostic equipment, imaging tools, and scientific instruments. Given their transparent nature, curved surfaces, and extreme sensitivity to scratches or minute visual defects, inspecting lenses requires a highly specialized system.

Intelgic offers an advanced AI-based lens inspection system designed to detect even the smallest imperfections on a wide range of transparent lenses—ensuring consistent optical quality, regulatory compliance, and reduced rework or rejection costs.

Challenges in Lens Inspection

Transparent lenses present unique inspection difficulties that conventional systems struggle with

Light Interference

Reflection and refraction distort conventional imaging

Surface Curvature

Complex shapes complicate focus and lighting

Micro-Defects

Scratches or bubbles invisible to human inspectors

Diverse Shapes

Multiple geometries require adaptable systems

Advanced Inspection Capabilities

Our system detects defects that compromise optical quality and performance

Defect Detection

  • Micro-scratches and abrasions
  • Bubbles, chips, and particulate contamination
  • Surface deformation, haze, or coating defects
  • Cracks or edge damage
  • Mold marks or manufacturing defects
Lens inspection
Defect Detected

Micro-scratch: 0.8μm @ (x:124, y:87)

Cutting-Edge Inspection Technology

Specialized solutions for transparent materials and complex geometries

AI-Powered Image Processing

Trained on thousands of defect samples to distinguish between acceptable marks and true defects with severity classification.

Real-time analysis

Specialized Imaging

Backlighting, coaxial illumination, and dome lighting overcome optical challenges of transparent materials.

Multi-angle capture

Automated Quality Control

Real-time Pass/Fail decisioning with digital quality certificates and full traceability integration.

QMS integration

Lens Inspection Solutions

Adaptable for a wide range of precision optical applications

Intraocular Lenses

Medical-grade inspection for IOLs with micron-level precision

Contact Lenses

High-speed inspection for soft and rigid gas permeable lenses

Camera Lenses

Precision optics inspection for imaging applications

Laser Optics

Critical defect detection for high-power laser applications

Why Choose Intelgic?

Expert solutions for your most challenging inspection requirements

Industry Expertise

Specialized in inspecting transparent and curved surfaces with proprietary techniques.

Custom Solutions

Tailored systems for any lens shape, size, and production requirements.

Regulatory Compliance

Meeting strict quality standards for medical devices and precision optics.

Get a Custom Lens Inspection System Built for You

Intelgic designs and delivers custom lens inspection systems tailored to your device, production speed, and quality standards. From standalone units to fully integrated inline inspection stations, we provide end-to-end solutions that ensure every lens leaving your facility is flawless and compliant.

Contact us today to schedule a demo or request a proposal.

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