In the aluminum sheet manufacturing process, coloring or coating is a critical final stage that gives the sheet its visual appeal and functional properties. However, this process often introduces surface defects such as stains, color patches, streaks, pinholes, blotches, and coating inconsistencies—which, if undetected, can result in costly quality issues and customer complaints.
Intelgic’s Machine Vision AI solution is engineered to inspect colored or coated aluminum sheets in real time as they move on high-speed lines. Our system ensures that every square inch of the sheet is evaluated for surface defects and color quality—before it is cut, rolled, or shipped.
Reflective and glossy finishes make defect detection difficult
Haze, gloss variations, and color uniformity issues can go unnoticed
10–80 MPM demands real-time, automated inspection
Manual inspection is inconsistent and lacks traceability
Scratches
Stains
Color Blotches
Paint Runs
Streaks
Patches
Gloss Variations
Pinholes
Roll Marks
All Anomalies
System Architecture
Intelgic delivers a turnkey system tailored for colored aluminum sheet lines
Component | Description |
---|---|
Cameras | High-speed line scan cameras with high-resolution sensors |
Lighting | Custom-built lighting for surface uniformity and defect highlighting |
Controller | CPU or GPU-based processing unit with Intelgic AI software |
Software | Real-time detection, defect visualization, reports, and analytics |
Mounting | Modular structures for conveyor integration |
Connectivity | PLC and API integration for feedback and data sharing |
Deployment & Support
Intelgic provides end-to-end service for seamless integration
Component supply, and installation
On-site calibration and test run
Operator training and documentation
Remote diagnostics and support
Industries Served
Coil and sheet producers
Roofing, facades, cladding
Transportation panel suppliers
Decorative aluminum producers
Why Choose Intelgic?
Advanced algorithms for surface finish inspection
Tailored for colored and reflective surfaces
Architecture for all line speeds and widths
Real-time connection with production lines
Reportable and auditable inspection data
Comprehensive quality trend analysis
Reduce scrap and rework costs
Consistent product quality assurance
Let Intelgic’s AI-based inspection system help you eliminate coating defects, reduce scrap, and ensure consistent quality in every sheet you ship.
Contact us to book a live demo or schedule a technical discussion with our solution engineers.
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