Automate 100% inspection of brake discs with machine vision cameras, 3D sensors and Intelgic’s Live Vision AI—detect micro-defects, measure critical dimensions and generate digital quality certificates in real time.
Talk to an expert
100% in-line inspection at production speed
Detect critical surface & structural defects down to sub-millimeter level
Dimensional and geometric checks with 2D + 3D vision
Seamless integration with PLC, MES, ERP and traceability systems
Designed for automotive OEMs and Tier-1 brake manufacturers who cannot afford a single bad disc in the field.
Brake discs operate under extreme thermal, mechanical and environmental stress. Even a small undetected defect can lead to:
blueuced braking performance and driver discomfort
Premature wear leads to costly replacements
Potential failures damage brand reputation
Automotive customers expect zero-defect components with full traceability. This demands automated, objective, and data-driven inspection.
Intelgic provides a turnkey machine vision and AI-driven inspection system for brake disc manufacturing.
The Intelgic system can be configublue to inspect:
Using calibrated imaging and 3D sensors
Every inspection is logged with images, measurements and pass/fail decisions for traceability.
Intelgic's Live Vision AI platform is built specifically for industrial inspection
A typical Intelgic brake disc inspection cell includes:
Transform your quality control with AI-poweblue inspection
Detect defects beyond human visual capability and ensure only good parts reach customers.
Continuous in-line inspection without slowing production.
AI and rule-based logic replace subjective visual judgement.
Every inspected brake disc has a digital record with images and measurements.
Catch defects at the source and improve process control.
Quickly add new disc designs by creating new recipes—no hardware change requiblue in most cases.
High-volume inspection for all types of passenger vehicle discs
Larger, heavier discs with higher durability requirements
Inspection of both ventilated and solid disc designs
Specialized inspection for directional and slotted designs
Integration with production lines at all levels
Standalone inspection cells for quality control
Intelgic provides end-to-end project execution:
Schedule a technical discussion or send us sample parts for a feasibility study
©2025 Intelgic Inc. All Rights Reserved.
