Intelgic's AI-Powered Automated Optical Inspection (AOI) System for Inspection Automation in Manufacturing

Comprehensive Inspection Automation for Manufacturing

In today’s fast-paced manufacturing environment, maintaining product quality and defect-free production is critical. Intelgic’s AI-powered Automated Optical Inspection (AOI) system provides a complete inspection automation solution for manufacturers across industries, ensuring precise defect detection, anomaly identification, SOP monitoring, object detection, and counting.

Our AOI system components

  • Machine Vision Industrial Cameras for high-resolution imaging.
  • Industrial Lenses for capturing fine details.
  • Specialized Lighting designed for defect detection application.
  • Controller Box for image processing, camera connectivity, Integration etc.
  • Live Vision AI - Our advanced AI software for real-time defect detection and inspection process automation.

With Intelgic’s AOI system, manufacturers can increase production accuracy, minimize waste, and improve efficiency, whether on a high-speed production line or in stationary inspection booths.

AOI System, Designed to Detect All Type of Defects

Intelgic’s AOI system is capable of detecting a wide range of defects across different surfaces and materials, ensuring thorough quality control and precise defect classification.

Defects We Detect:

Scratches, Pits, Pin Holes, Splits, Minor Deviations, Color Defects, Dents, Bumps – Our AI system is Pre-trained with millions of images, which makes it highly accurate and capable of detecting even the most complex anomalies in various products and surfaces.

Defect Size Detection Range:

Our AI-powered system can detect defects of all sizes, starting from 5 microns to 100 mm or more. Depending on the defect size, product material, line speed, and environmental conditions, we select the optimal imaging sensor, camera, lenses, and lighting setup to maximize detection accuracy.

AOI System Designed for Online Inspection and Stationary Inspection

Online Inspection – Defect Detection on High-Speed Lines

Our AI-powered AOI system is designed to work seamlessly in high-speed manufacturing lines, detecting defects automatically as products move on conveyor systems. This real-time inspection ensures that manufacturers maintain quality standards and avoid costly defects before products reach the next stage.

Applications:

  • Steel Sheet Inspection in rolling conveyors
  • Leather Sheet Inspection on a conveyor system
  • Plastic Sheet Inspection for real time defect detection
  • Wooden Panel Inspection for measurements, defect detection, location identification of holes.
  • Aluminum and Other Metal Surface Inspection for defect detection
  • Web Inspection for defect detection
  • Automobile Parts Inspection while moving on a conveyor

Key Technologies for Online Inspection:

  • High-Speed Line Scan Cameras – Capturing continuous images of moving products.
  • High-Intensity Lighting – Ensuring defects are clearly visible even at high speeds
  • Live Vision AI – Real-time defect detection and classification.
  • Encoders – Synchronizing with conveyor speeds for precise inspection.

Benefits:

  • Instant defect detection and rejection.
  • Reduced manual inspection costs.
  • Increased production efficiency and yield.

Stationary Product Inspection – Anomaly Detection in Inspection Booths

For large, complex, or stationary products, Intelgic’s AOI system ensures detailed anomaly detection in inspection booths. This application is ideal for large and intricate components such as automobile parts that require precise defect analysis. Stationary inspection is also ideal for very small parts inspection.

Applications:

  • Large Automobile Parts (Car doors, bonnets, chassis)
  • Complex Shaped Parts Inspection (Molded components, aerospace parts)
  • Micron-Level Defect Inspection (Spectacle lenses, micro-components, electronics)
  • Medical Devices Inspection (Stents, surgical tools, implants)

Key Technologies for Stationary Inspectio

  • High-Resolution Area Scan Cameras – Capturing images with extreme precision.
  • Machine Vision Lenses – Ensuring sharp imaging for complex parts.
  • Specialized Lighting – Providing contrast and clarity for microscopic defects.
  • Live Vision AI – AI-driven defect classification and anomaly detection.

Benefits:

  • Enables in-depth analysis of complex components.
  • Ensures high-quality control for critical products.
  • Reduces the risk of defective products reaching the market.

SOP Monitoring, Object Detection, and Counting

Intelgic’s Live Vision AI extends beyond defect detection to provide process control and production monitoring with AI-based:

  • SOP (Standard Operating Procedure) Monitoring – We train our AI to monitor each steps in the manufacturing process. Be it a machine or operators, our AI can monitor all to ensure operators and machines are following SPO and if there is any deviation in the steps, our system raises an alarm. Ensuring all processes follow standard guidelines.
  • Object Detection – Identifying and verifying components during assembly and in other areas.
  • Product and Component Counting – Accurately counting items on the production line, assembly line and despatch areas.

Applications:

  • Ensuring assembly correctness in automobile and electronics manufacturing.
  • Verifying the number of items in packaging lines.
  • Real-time tracking of components to prevent losses and errors.

Benefits:

  • Increases process efficiency.
  • Reduces human errors in assembly and packaging.
  • Ensures regulatory compliance with SOPs.

Why Choose Intelgic’s AI-Powered AOI System?

SOP Features

Real-Time Defect Detection and Automated Reporting

  • Instant defect identification and rejection to prevent faulty products from reaching customers.
  • AI-driven defect categorization and severity analysis.

Scalable for High-Speed and Stationary Inspections

  • Suitable for high-speed production lines and manual inspection booths.
  • Adapts to different industries and product types.

Advanced AI with Machine Learning Capabilities

  • Continuously improves defect detection accuracy over time.
  • Custom AI models can be trained for specific defects and quality parameters.

Easy Integration with Existing Production Lines

  • Compatible with industrial automation systems.
  • Supports standard interfaces like GigE, CoaXPress, and USB 3.0.

Industry-Specific Customization

  • Tailored for automotive, metals, plastics, textiles, medical devices, and electronics industries.
  • Supports micron-level defect detection for critical applications.

Get Started with Intelgic’s AOI System Today!

Intelgic’s AI-powered AOI system provides manufacturers with a powerful, scalable, and highly accurate inspection automation solution. Whether you need real-time defect detection on high-speed production lines or detailed anomaly detection in inspection booths, our cutting-edge machine vision technology ensures the highest level of quality control.

Let Intelgic’s AI-driven Automated Optical Inspection (AOI) System transform your manufacturing quality control and ensure defect-free production!

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