Automated Optical Inspection (AOI) System in Utah, USA

  • State of the Art AI for anomaly detection in all type pr products including metal, wood, textile, surfaces, machines and many more.
  • Robust and highly scalable AI for complete automation of inspection line
  • Customized imaging and electro mechanical system for tailored inspection process

Automate Inspection processes using machine vision imaging and AI

Intelgic, a Utah-based company, specializes in providing cutting-edge Automated Optical Inspection (AOI) systems and machine vision solutions to manufacturers across Utah and other states of the United States. Our mission is to empower businesses with advanced technologies that automate inspection processes, enhance defect detection, and improve overall production efficiency.

From precision-based industries like aerospace and medical devices to high-volume manufacturing in automotive and consumer goods, Intelgic’s AOI systems are designed to meet the unique demands of every sector. With expertise in AI-powered inspection software, customized imaging solutions, and fully integrated automation systems, we help manufacturers achieve the highest standards of quality control.

AOI system components for end to end inspection automation

Integic provides a complete automation solution for inspection processes in manufacturing. A complete machine vision system needs imaging solution, lighting solution and Inspection software. Intelgic combines them together and ensures they run seamlessly and automate the inspection process.

Industrial Imaging Solution: Tailored for Every Application

Intelgic has a wide range of imaging devices including machine vision cameras, CIS camera module and other customized cameras. Depending on the various factors such as material types, dimension, defect size and inspection process, we choose the appropriate imaging solution for inspection automation. Our imaging solutions include:

CIS Imaging Sensors
  • Best For:Inspecting fast-moving continuous surfaces such as films, foils, and textiles.
  • Features: Customizable length to match the size of the inspected surface, with high-resolution sensors capable of detecting micron-level defects.
  • Applications: Coating inspection, label quality control, and packaging inspection.
Machine Vision Cameras
  • Best For: Versatile inspections of large parts, components, and assemblies.
  • Features: High-resolution imaging for detecting subtle defects in complex geometries. Customizable sizes to fit specific manufacturing needs.
  • Applications: Automotive parts inspection, electronics quality control, and medical device manufacturing.
Specialized Imaging Devices
  • Best For: Hard-to-reach areas such as the interiors of tubes and narrow spaces.
  • Features: Compact cameras designed for small diameters and confined spaces, providing detailed imaging in challenging environments.
  • Applications: Inner wall tube inspection, pipe defect detection, and aerospace component analysis.

Lighting Solutions: Illuminating Every Detail

Proper lighting is a critical factor in achieving precise and reliable imaging. Intelgic designs customized lighting solutions that complement our imaging devices to deliver optimal results:

By pairing the right lighting with the appropriate imaging solution, Intelgic ensures consistent and high-quality results in all inspection scenarios.

High-Intensity Illumination:
  • Ensures that defects, even at the micron level, are clearly visible.
  • Used with small sensors and in low-light environments.
Adjustable Lighting Angles:
  • Reduces glare on shiny or reflective surfaces.
  • Enhances contrast for better defect detection.
Compact Lighting Design:
  • Easily fits with imaging devices to navigate confined spaces such as tubes and cavities.
  • Ideal for integrating into complex inspection systems.

Live Vision AI Software: The Brain of the System

Intelgic’s Live Vision AI software is the backbone of our inspection systems, delivering real-time defect detection with unparalleled accuracy.

Advanced AI Algorithms:
  • Designed for anomaly detection, capable of identifying defects at the micron level.
  • Trained to detect specific defect types, ensuring high accuracy for unique applications.
Real-Time Processing:
  • Processes continuous video streams from imaging devices in real time, providing immediate feedback and actionable insights.
  • Reduces production downtime by enabling instant defect identification and correction.
Seamless Integration:
  • Compatible with all Intelgic imaging devices, including CIS sensors, machine vision cameras, and specialized cameras.
  • Supports various interfaces such as USB 3.0, GigE, and MIPI for flexibility in system design.
Comprehensive Reporting and Analytics:
  • Generates detailed inspection reports with defect classifications, locations, and images.
  • Helps manufacturers optimize processes, reduce waste, and improve product quality.

Custom Inspection Systems for Complex Inspection Processes

Intelgic specializes in designing and delivering custom inspection systems tailored to meet the most challenging and complex inspection requirements. These systems are engineered to provide precision, flexibility, and reliability in diverse manufacturing environments, ensuring that even the most intricate inspection tasks are automated and streamlined.

Complex inspection processes often involve unique challenges, such as irregular product shapes, high-speed production lines, micron-level defect detection, or harsh manufacturing environments. Off-the-shelf solutions may not adequately address these challenges, making a custom inspection system essential. Intelgic’s expertise in integrating imaging devices, lighting, and AI-powered software ensures that your inspection needs are met with a bespoke solution.

Customized Imaging Solutions

  • Tailored to Your Product: We select and configure imaging devices, such as CIS sensors, machine vision cameras, or specialized cameras, based on your product type, dimensions, and defect size.
  • Micron-Level Precision: High-resolution sensors ensure that even the smallest defects are detected with accuracy.
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Advanced Lighting Systems

  • Proper illumination is critical for defect detection, especially on shiny, reflective, or textured surfaces.
  • Our lighting solutions are designed to enhance contrast and reduce glare, ensuring optimal imaging in all conditions.
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AI-Powered Inspection Software

  • Live Vision AI analyzes video streams in real time, identifying defects, measuring dimensions, and providing actionable insights.
  • The AI system can be trained for specific defect types, ensuring high accuracy even in complex scenarios.
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Electromechanical Integration

  • Customized electromechanical systems ensure precise handling and positioning of products during inspection.
  • These systems are designed to integrate seamlessly with your existing production lines, automating material handling and inspection processes.
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Scalable and Modular Design

  • Our systems are designed to grow with your business, allowing for future upgrades or adaptations as your production needs evolve.

Wide and Long Surface Inspection

Inspecting wide and long surfaces, such as films, foils, metal sheets, and textiles, demands precision and efficiency, especially in high-speed production environments. Intelgic specializes in providing advanced solutions for wide and long surface inspection using CIS imaging sensors and high-resolution machine vision cameras. Our CIS imaging modules are customizable in length, allowing seamless coverage of extended surfaces without the need for multiple cameras, while their high-speed line-scan sensors ensure micron-level defect detection. These systems are paired with optimized lighting solutions to enhance contrast and reduce glare, making them ideal for detecting scratches, dents, coating inconsistencies, and other imperfections on continuous surfaces. With Intelgic’s Live Vision AI software, manufacturers gain real-time insights into defect locations and classifications, enabling immediate corrective actions and ensuring consistent product quality. Whether inspecting reflective foils, coated materials, or textured textiles, Intelgic’s tailored solutions deliver unmatched accuracy and reliability for wide and long surface inspection.

Large Part Inspection

Inspecting large parts, such as automotive components, aerospace structures, or industrial machinery, doors and wooden surfaces, large tubes and other similar products require robust and scalable solutions capable of handling complex geometries and varying dimensions. Intelgic’s machine vision cameras, combined with Live Vision AI software, provide an ideal system for large part inspection. These high-resolution cameras deliver detailed imaging, ensuring the detection of fine defects such as cracks, surface scratches, dimensional deviations, or assembly misalignments. Paired with advanced lighting solutions, our systems enhance defect visibility even on reflective or textured surfaces. Intelgic’s AI algorithms are customizable and capable of analyzing intricate patterns, enabling precise inspection of complex features and ensuring compliance with stringent quality standards. Fully automated and easily integrated into production lines, Intelgic’s large part inspection systems optimize quality control while reducing downtime and manual intervention, ensuring reliability in critical applications.

Micron-Level Defect Detection

Detecting defects at the micron level is critical in industries where precision and quality are paramount, such as aerospace, automotive, electronics, and medical device manufacturing. Intelgic offers state-of-the-art micron-level defect detection systems, powered by high-resolution imaging devices like 8k CIS imaging sensors and 16k line scan machine vision cameras. These systems, combined with Intelgic’s Live Vision AI software, identify even the smallest anomalies—such as micro-cracks, pits, scratches, and surface irregularities—with unparalleled accuracy. Our AI algorithms are trained for fine-grain anomaly detection, ensuring precision in detecting defects that are often invisible to the human eye or conventional inspection methods. Paired with optimized lighting solutions for enhanced contrast and clarity, Intelgic’s systems deliver real-time insights and actionable data, helping manufacturers ensure flawless quality in high-stakes production environments.

Intelgic’s AOI System Process

Consultation and Assessment

We analyze your production processes, identify quality control challenges, and define your inspection needs.

System Design and Customization

Based on your requirements, we design a tailored AOI system, including imaging solutions, AI algorithms, and mechanical integration.

Implementation and Integration

Our experts install and integrate the system into your production line, ensuring seamless operation with minimal downtime.

Training and Support

We provide hands-on training for your team and offer ongoing support to ensure optimal system performance.

Why Utah Manufacturers Trust Intelgic

As a company rooted in Utah, Intelgic is proud to support local manufacturers with state-of-the-art AOI solutions. Our commitment to innovation, quality, and customer satisfaction has made us a trusted partner for businesses in industries as diverse as aerospace, automotive, and consumer goods.

Whether you’re a small manufacturer looking to improve product quality or a large enterprise seeking full-scale automation, Intelgic has the expertise and technology to help you succeed.

Get Started with Intelgic Today

Ready to transform your inspection processes with Automated Optical Inspection systems? Contact Intelgic, Utah’s trusted partner for inspection automation, to schedule a consultation.

Let Intelgic help you achieve precision, efficiency, and excellence in manufacturing with our world-class AOI systems!

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