Automated Alloy Wheel Inspection System
Published on: Sep 08, 2025
Written by: Team Intelgic
Alloy Wheel Inspection System
Ensure Perfect Alloy Wheels with AI-Powered Visual Inspection
Intelgic's machine vision and AI-based inspection system detects defects on all surfaces of alloy wheels—ensuring flawless quality, improved productivity, and reduced returns.
Introduction
Alloy wheels are critical automotive components that require impeccable aesthetic and structural quality. After casting, machining, and painting, these wheels are prone to visual and surface defects that impact performance and appearance. Manual inspection is inconsistent, time-consuming, and unsuitable for high-volume production.
Intelgic’s automated alloy wheel inspection system ensures complete quality verification through a powerful combination of high-resolution imaging, precision motion control, and AI-based defect detection software.
Common Defects in Alloy Wheels
Scratches and surface abrasions
Paint defects and discoloration
Dents, cracks, or deformation
Casting porosity and pinholes
Dust or contamination under paint
Incomplete coating or coating bubbles
Inspection Challenges
Circular and curved surfaces create imaging difficulties
Reflective finishes (glossy black, chrome, etc.) lead to glare and highlight inconsistencies
Structural features like spokes and inner walls need multi-angle imaging
Fast production cycles require fast, accurate inspection systems
Intelgic’s Automated Solution
Intelgic addresses these challenges with a robust, fully automated alloy wheel inspection system that includes:
Robotic Motion System
Allows controlled rotation and multi-axis movement of cameras and lighting to capture the entire wheel from top, side, and inner wall.
High-Resolution Vision Cameras
Capture surface and contour defects with precision.
Diffused Industrial Lighting
Eliminates reflections and shadows to highlight surface flaws.
Live Vision AI Software
- Detects and classifies defects across all regions of the wheel
- Measures defect size and count with precision
- Evaluates each wheel against defined quality criteria
- Generates pass/fail results and inspection reports
Inline or Standalone Integration Intelgic’s system can be integrated directly into the production line, where the wheels pause briefly for inspection, or used as an offline inspection cell. It can be adapted to multiple wheel sizes and designs through recipe-based configuration.
Reporting and Traceability
- Real-time defect detection and visualization
- Automatic defect logging with annotated images
- Digital Quality Certificates (DQC) for each inspected wheel
- Cloud or on-prem storage options for inspection records
Benefits of Intelgic’s Alloy Wheel Inspection System
- Accurate and consistent inspection across all production shifts
- Detection of aesthetic and structural defects before shipment
- Enhanced traceability and warranty validation
- Reduced labor cost and operator fatigue
- Scalable system adaptable to various wheel models and designs
Contact Us
Looking to automate your alloy wheel inspection process? Contact Intelgic today to learn how our AI-powered system can help you achieve zero-defect quality in your wheel manufacturing line.
