Challenges in Manual Turf Inspection
Continuous rolls (10–20 feet long) move quickly on conveyors, making manual checking difficult.
Minor color differences, missing stitches, or fiber pattern deviations are hard to detect by eye.
Manual inspection is subjective, inconsistent, and prone to fatigue errors.
Defects often remain unnoticed until the final product reaches the assembly or packaging stage.
Intelgic’s Line-Scan Based Turf Inspection System
Intelgic’s machine vision system brings precision, speed, and reliability to turf inspection. The system combines industrial line-scan cameras, specialized lighting, and AI-powered defect detection software to perform continuous inspection during production.
Continuous Image Acquisition
The turf passes through an imaging tunnel on a conveyor. A line-scan camera captures continuous high-resolution image lines as the turf moves. This ensures that every inch of the surface is inspected—no blind spots, no sampling.
Specialized Lighting System
Controlled lighting ensures uniform illumination across the full width of the turf. This allows detection of fiber orientation differences, color inconsistencies, stitch line irregularities, and surface contamination.
AI-Powered Defect Analysis
Each captured image frame is processed in a GPU-based AI system using Intelgic’s Live Vision AI software. The software detects:
- Stitching gaps or misalignment
- Uneven fiber distribution
- Color deviation or shading differences
- Foreign materials or contaminants on the surface
- Loose threads or edge defects
- Surface damage, burn marks, or manufacturing irregularities
Automatic Marking and Reporting
When a defect is detected, the system can trigger an alarm or marking system to flag the exact location. The defect image, position, and classification are stored automatically and displayed on a real-time dashboard.
Key Features
Full-Surface Inspection
100% coverage for long and wide turf rolls.
High-Speed Imaging
Supports conveyors running at high production speeds.
Customizable Recipes
Inspection parameters can be configured for different turf types or designs.
Real-Time Alerts
Immediate feedback for operators to take corrective action.
Comprehensive Reporting
Generates defect maps and summary reports for each roll.
Integration Ready
Can be connected to PLC or MES systems for automated process control.
System Components
| Component | Description |
|---|---|
| Line-Scan Camera | High-resolution camera for continuous imaging of turf surface |
| Lighting Module | Uniform line or dome light for consistent illumination |
| AI Processing Unit | GPU-based industrial PC for real-time image analysis |
| Conveyor Interface | Syncs camera scanning speed with conveyor movement |
| Live Vision AI Software | Detects and classifies defects, provides visualization and reports |
| Dashboard & Reports | Web-based dashboard for defect statistics and trend analysis |
Benefits
Eliminates Manual Error
Reduces fatigue-related inspection mistakes
Real-Time Detection
Reduces rework and scrap costs
Quality Consistency
Maintains uniform product standards
Traceable Records
Visual documentation for each turf roll
Production Efficiency
Instant feedback optimizes manufacturing
Continuous Operation
Non-stop inspection for long materials
Industry Use Cases
Sports Turf Manufacturing
Artificial turf, grass carpets, and synthetic mats
Decorative & Industrial Mats
Stitch consistency and color pattern inspection
Carpet Backing & Flooring Industry
Detects weaving or pattern irregularities
Intelgic’s line-scan based sports turf inspection system is purpose-built for high-speed production environments. It delivers 100% surface coverage, detects even the smallest stitching or texture deviations, and provides instant visual feedback to production operators.
By integrating Intelgic’s AI-powered vision system into the manufacturing line, turf producers can ensure zero-defect output, reduce waste, and maintain consistent quality across every batch—setting new standards in automated quality assurance for sports turf production.
