Preventive AI · SOP Monitoring · Operator Guidance

AI That Guides Every Step
Before a Mistake Happens

Intelgic turns your standard work instructions into a live digital playbook. Cameras watch the station, the AI compares actions to the SOP in real time, and operators receive guidance the moment they drift off path.

99.6%
SOP Compliance
24/7
Live Monitoring
Real
Time Guidance
0
Missed Steps
LIVE · SOP AI CO-WORKER
STEP 04 / 12 PASS
SOP monitoring AI solution
001 · Why It Matters

Manual SOP checks are too slow for modern production

Errors almost never begin with intention. They start with missed cues, rushed steps, unfamiliar variants, or fatigue. By the time a human notices the deviation, the line is already one action away from scrap or rework.

Inconsistent execution

Operators follow the same SOP differently across shifts, product variants, and experience levels.

Hidden process drift

Small deviations stack up like a slow leak in throughput, quality, and compliance.

No real-time evidence

Paper checklists and after-the-fact audits are not enough when the cost of a mistake is measured in minutes and margins.

Limited scalability

Manual oversight cannot keep up with high-mix, high-speed, or multi-line environments.

002 · How It Works

From live observation to instant intervention

The AI does not wait for a final inspection. It watches the station, understands what should be happening, and intervenes at the moment the process begins to drift.

01

Capture the station in real time

Industrial cameras and sensors capture the operator, the part, tools, and the sequence of actions at each station.

02

Match actions to the SOP

The AI compares each action against your work instructions, product variants, and quality criteria.

03

Guide the operator instantly

When a deviation appears, the system gives immediate visual or audio guidance and sends the right next action to the operator.

SOP monitoring workflow
003 · Core Capabilities

Built to support both people and processes

Every deployment is customized for the station, the product, and the work instructions so the system behaves like part of the process rather than an add-on.

01 · Real-Time Verification

Step-by-step verification

The system confirms each action, sequence, and outcome before the task moves forward.

02 · Operator Awareness

Guidance without interruption

The AI nudges the operator at the right time instead of flooding them with noise or unnecessary prompts.

03 · Anomaly Detection

Unexpected state detection

It spots wrong parts, missing actions, incorrect orientation, and out-of-sequence work while the station is still active.

04 · Traceable Reports

Quality evidence for every shift

Every deviation, correction, and approval is documented for audits, analytics, and continuous improvement.

004 · Where It Helps

Trusted across high-precision manufacturing environments

The same intelligence can support assembly, packaging, medical device production, electronics, and more where standards are strict and the cost of deviation is high.

Medical Devices

Ensure every step is followed precisely in sterile, regulated production.

Electronics

Catch orientation, placement, and assembly mistakes before the unit moves downstream.

Pharma & Packaging

Support batch compliance, label/lot verification, and process accuracy at scale.

Automotive & Industrial

Monitor assembly sequencing and operator guidance across high-volume production lines.

005 · Ready To Deploy

Bring real-time SOP intelligence to every station

From a single line to a multi-site operation, Intelgic helps you convert work instructions into a live, auditable, and continuously improving production system.

Head Quarter

17352 Murphy Ave Suite 101
Irvine, CA 92614
Phone: (949) 317-2420

Branch Office

5ES7-H, 5Th Floor, East Tower, Mani Casadona, Plot no -IIF/04, Action Area -IIF, Newtown, Kolkata-700160

Certificate

intelgic ISO 27001 certification

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