Stop Errors
Before They
Happen
An AI system that monitors every step on the shopfloor, guides operators in real time, and makes human error a relic of the past.
The Shopfloor AI That Works Alongside Your Team
Intelgic's Preventive AI is a full-stack shopfloor intelligence system. It doesn't just detect problems — it stops them before they occur. Every station becomes smarter. Every operator gets an AI co-worker. Every step gets verified against your exact work instructions.
Real-Time SOP Monitoring
The AI watches every action at every station and instantly flags deviations from standard operating procedures before the error propagates downstream.
Operator Guidance & Empowerment
AI co-workers provide step-by-step guidance on-screen, empowering human operators to perform every task with precision — even in unfamiliar situations.
Unseen Data, Made Visible
Captures granular shopfloor data that has never been systematically analyzed — turning invisible process variables into actionable intelligence.
From Observation to Prevention
A continuous closed loop — Intelgic's Preventive AI monitors, interprets, intervenes, and learns at every station across the shopfloor.
Monitor Every Step
Vision AI cameras and sensors track every operator action at every station — in real time, with sub-second latency — against your defined SOPs and work instructions.
Detect Deviations Instantly
Advanced models trained on your production process identify fatigue signals, missed steps, wrong component selection, incorrect sequencing, and attention lapses immediately.
Guide & Intervene
Before an error is committed, the AI co-worker alerts the operator with clear visual and audio guidance — directing them to the correct action without interrupting flow.
Analyze & Report
Every shift, every station, every operator generates a detailed analytics report — throughput, efficiency, capacity utilization, and error prevention metrics at a glance.
Everything a Smart Station Needs
Six foundational capabilities that transform a conventional shopfloor into an AI-powered, self-monitoring production environment.
Vision-Guided SOP Execution
Intelgic AI continuously maps operator actions to your digitized work instructions. Step completion is verified visually — not assumed. The AI knows what should happen at each moment and ensures it does.
- Automatic step detection and sequencing verification
- Torque, orientation, placement, and assembly validation
- Multi-station, multi-line simultaneous monitoring
- Works with existing camera and sensor infrastructure
Human Error Interception
Detects pre-error conditions — not just errors. Attention lapses, fatigue patterns, and hesitation signals are read before a mistake happens.
AI Co-Worker at Every Station
Every operator has an intelligent assistant guiding them through each task step — reducing training time and supporting consistent quality regardless of experience level.
Process Intelligence & Learning
The system learns from every cycle. It identifies bottlenecks, recurring error patterns, and efficiency gaps — and continuously refines its guidance models.
Shopfloor Data Capture
Captures granular, time-stamped data from every station — data that was never systematically collected before — and turns it into production intelligence.
Shift & Production Reports
Auto-generated reports per shift, per line, per station. Throughput, efficiency, error rate, capacity utilization — all in a single dashboard view.
Every Root Cause, Addressed by AI
Human errors in manufacturing stem from predictable, addressable causes. Preventive AI is specifically designed to intercept each one.
Attention Lapses
AI monitors attention indicators and prompts operators before a missed step occurs.
Fatigue
Behavioral patterns signal fatigue onset. The AI adapts guidance intensity and alerts supervisors as needed.
Knowledge Gaps
Step-by-step AI guidance eliminates dependence on operator memory or informal training.
Intentional Shortcuts
Every step is verified before the operator can advance. Shortcuts and workarounds are structurally eliminated.
Error-Free Manufacturing, By Design
Preventive AI doesn't add a layer of inspection on top of a broken process. It redesigns how work gets executed — making each station inherently resistant to error, from the moment an operator begins their shift.
The Data That Was Always There
Now Finally Visible.
Intelgic captures granular production data that conventional systems miss entirely — then turns it into clear, actionable performance intelligence.
Throughput & Efficiency at a Glance
Shift-by-shift production summaries show output, efficiency, capacity utilization, and cycle time trends — visible to operators, supervisors, and plant managers in real time.
Station-Level Performance Intelligence
Drill down to individual stations to identify bottlenecks, recurring error hotspots, and training needs — with enough detail to take corrective action immediately.
Automated Shift Reports
Every shift generates a complete report — distributed automatically to the right stakeholders. No manual data collection, no reporting lag.
Precision Manufacturing,
Any Industry
Electronics Assembly
Prevent wrong component placement, missed soldering steps, and ESD violations in high-volume PCB and electronics assembly lines.
Automotive Manufacturing
Ensure torque specs, fastener sequences, and safety-critical assembly steps are executed correctly on every unit, every time.
Medical Device Manufacturing
Meet FDA and ISO requirements with AI-verified documentation of every assembly step, operator action, and process parameter.
Aerospace & Defense
Zero-defect manufacturing with AI co-worker oversight ensuring every safety-critical procedure is executed exactly as specified.
Industrial Equipment
Monitor complex multi-stage assembly of heavy equipment and industrial machinery where errors carry costly downstream consequences.
Pharmaceuticals & Food
Verify mixing, dosing, labeling, and packaging steps with uninterrupted AI monitoring to meet GMP and regulatory compliance requirements.
Ready to Build an Error-Free Shopfloor?
See how Intelgic's Preventive AI transforms your production environment — live, on your own line.
Request a DemoSolution
Industrial AI
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