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Next generation quality inspection automation

Precision

Microscopic inspection down to <10 microns with AI-powered accuracy [More..]

Digital Quality Certificate (DQC)

System generates DQC for each product that it inspects for trackbacking and warranty validation [More..]

Complex Part Inspection

Automated inspection for non-planar, multi-material, and highly reflective parts with AI, Advance Optics and robotics [More..]

Intelgic

Automating Industrial Processes with AI-Powered Vision Systems

Intelgic is a cutting-edge industrial automation company focused on AI-based visual inspection and process intelligence. We specialize in designing and developing custom Automated Optical Inspection (AOI) systems that seamlessly integrate machine vision, industrial optics, precision robotics, and AI-powered software to automate visual inspection processes and drive manufacturers toward Zero Defect Manufacturing.

Our solutions are engineered to handle the complexity and variability of real-world production environments—across materials, shapes, finishes, and industries.

What We Do

AI-Based Visual Inspection

  • Detect surface and structural defects in real time
  • Measurement inspection
  • Surface smoothness inspection
  • Applicable to metals, plastics, electronics, automotive parts, medical devices, aircraft parts and others
  • Microscopic inspection down to <10 microns
  • Small to large part inspection
  • Sheet inspection

Industrial Counting & Tracking

  • Count items like pipes, bags, or components at entry/exit gates
  • Track product movement between warehouses and production lines
  • Barcode/QR code reading and integration with ERP/MES
  • Counting micro components- down to <10 microns
  • Detailed advanced reporting
  • Advance analytics
  • Flexible imaging solution: IP cameras, Industrial cameras, microscope, mobile cameras

Advance Optics

  • Machine Vision Cameras, IP Cameras, Mobile App-based capture
  • Line Scan Cameras for high speed line inspection
  • CIS module for custom imaging solution
  • Specialized lighting: Coaxial, Dome, Bar, Ring, Line, Shadowless lights
  • Lighting controllers
  • Strobing and syncronization
  • Automated lighting solution: On/Off, light intensity adjustment.
  • Robotic motion systems for imaging complex parts

Process Monitoring

  • Monitor operators and machine workflows and validate SOP compliance using AI
  • Assembly line, packaging, and manual stations Monitoring, Detect and get alerts for assembly errors, missing components and reduce warranty claims.
  • Get Digital Quality Certificate (DQC) for each product and save that for warranty validation.
  • Monitor processes in the shopfloor and improve SOPs.
  • Train operators for SOP deviation and improve processes

Core Capabilities

Defect Detection

Scratches, pinholes, cracks, misalignments, contamination

Counting & Identification

Pipes, products, PCB components, packages

Measurement

Length, width, diameter, gap, displacement using vision AI

Tracking & Label Reading

Product IDs, vehicle numbers, labels, and barcodes

Automated Reporting

Custom reports with pass/fail logic and image proof

Cloud Dashboards

Real-time inspection reports, defect analytics, digital quality certificates

Industries We Serve

Automotive

Complex metal and plastic part inspection

Medical Devices

Microscopic defect detection in sensitive products

Manufacturing

SOP monitoring, component verification, assembly QC

Metal & Alloy

Pipe/tube counting, bore inspection, sheet inspection

Electronics

PCB inspection, component counting, solder defect detection

Warehousing & Logistics

Inventory movement tracking, bag/box counting

Why Intelgic?

Custom Solutions

Engineered AOI solutions—not one-size-fits-all kits

Deep Expertise

Machine vision hardware and imaging physics specialists

Robust Software

Scalable AI built for industrial environments

Seamless Integration

APIs for MES, ERP, and PLCs

Flexible Deployment

On-prem or cloud based on your infrastructure

End-to-End Support

Design, hardware, software, installation, and training

Explore Our Solutions

Vision AI for Metal Parts

Automated inspection of machined components

Automated Lens Inspection

Detect scratches and defects in optical components

Pipe Counting System

Automated counting at loading docks and warehouses

PCB Inspection

Quality control for printed circuit boards

Medical Device Inspection

Automated quality checks for medical products

Warehouse Tracking

Monitor inventory movement in real-time

Ready to automate your quality control? Request a demo today.

What Clients Say

Success Stories

Say hello to Intelgic

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