Machine Vision System

Automate Defect detection, product counting and visual inspection.

Intelgic automates the product defect detection process with AI-driven machine vision systems, delivering comprehensive solutions for manufacturing. Our advanced technology detects a wide range of product defects—including scratches, splits, hairline defects, dents, cracks, microscopic imperfections, pits, corrosion, foreign objects, labeling errors, and inconsistencies—with greater accuracy and speed than human inspectors

Object counting using computer vision AI

Computer Vision AI counts products, components, cartoons, packages, kits, assets in factories, warehouses and within on/off-loading areas using machine vision cameras with 100% accuracy.

SOP monitoring using computer vision AI

We design customized SOP monitoring systems for manufacturing, supply chain industry to monitor machines, operators, environments to ensure SOPs are followed.

Integrate your existing systems and machineries with the machine vision system.

A completed mission vision system

Install Machine vision camera at a strategic location in the manufacturing line to capture images of parts/products for dataset collection.
Images are collected for Al training and algorithms development
Al training & algorithm development.
Algorithms and Al models are deployed to machine vision controller.
Defects are detected & machine vision output is communicated to the outside system.
Monitor & finetune the algorithm and Al.
Get analytics & reports in the cloud.

Catch Defects on Anything You Make

At Intelgic, we provide a comprehensive machine vision system tailored to your manufacturing needs, ensuring precise and reliable defect detection. Our solution includes machine vision cameras, illumination, controllers and our proprietary software, Live Vision AI.

We offer tailored imaging systems designed to meet your specific use cases. Our camera systems are customized to fit your manufacturing environment, enabling seamless imaging and processing with AI. Whether you need to detect, track, or identify any object or anomaly in your facility, our solutions are built to deliver precise and reliable results.

Cameras

The choice of camera is crucial and depends on several factors, including the size of the defects to be detected, the dimensions of your product, the preferred working distance (distance between the camera and the product), and the speed at which your products move through the production line. During our initial discovery phase, we select the optimal imaging system for your specific requirements. For instance, if your products are moving on a conveyor belt or rollers at high speed and defects are small such as 1 mm to .1mm, a line scan camera is needed.

Lens

Lenses are a crucial component in achieving detailed and accurate imaging in machine vision systems. Selecting the right lens depends on factors such as the camera specifications, application requirements, defect size, field of view (FOV), and depth of field. Each lens is carefully chosen to match the image format, resolution, and other critical camera parameters, ensuring optimal performance. For applications requiring precise measurements and minimal distortion, we use telecentric lenses, which provide consistent magnification and superior image quality. This meticulous selection process ensures our systems deliver exceptional imaging tailored to the unique demands of each application.

Frame Grabbers

A frame grabber is a specialized component used in conjunction with machine vision cameras to enable high-quality and detailed imaging. It plays a critical role in capturing precise image data, ensuring optimal resolution and accuracy for applications like industrial inspection and defect detection. By integrating frame grabbers, our systems deliver enhanced imaging performance, making them ideal for rigorous quality control and production environments.

Illumination

Proper lighting is essential for accurate defect detection. Our experts design the lighting and illumination setup to highlight even the most minor defects. The placement and angle of lights should be adjusted based on the specific defects to be detected, ensuring maximum visibility and inspection accuracy.

Live Vision AI

At the heart of our machine vision solution is Live Vision AI—Intelgic’s proprietary software that connects cameras to advanced AI models and algorithms. This software automates defect detection and inspection, providing real-time insights and improving the overall quality control process. Integrate your existing systems with Live Vision AI easily to get the comprehensive solution for your inspection process.

Surface Inspection Automation

Intelgic offers comprehensive solutions for surface inspection across a wide range of materials, including metal, plastic, films, aluminum, color coatings, leather, and other surfaces. These surfaces often consist of continuous sheets running on fast-moving production lines. To ensure precise defect detection, we install high-performance line scan cameras with carefully selected lenses and lighting systems above the surface for detailed inspection. Our powerful AI-driven software analyzes every pixel of the captured images in real time, enabling accurate identification of surface defects and ensuring superior quality control for even the most demanding industrial applications.

Small Parts and Components Inspection

Small parts, often with intricate shapes and micron-level defects, pose significant challenges for manual inspection processes. These parts include medical devices, pharmaceutical equipment, automobile components, and other sensitive elements requiring precise quality control. Traditionally inspected manually or under microscopes, these inspections are labor-intensive, inconsistent and prone to human error. At Intelgic, we automate these complex inspection tasks with custom Automated Optical Inspection (AOI) systems. Using high-performance cameras, precision lenses, advanced lighting setups, and robotic arms for dynamic camera positioning, our solutions ensure detailed imaging and accurate defect detection, delivering unparalleled efficiency and reliability for small parts inspection.

Large Parts Inspection Automation

Large parts, such as automobile components, large metal panels, aluminum siding, roofing panels, and doors, are often inspected manually due to their size and complexity. At Intelgic, we specialize in automating the inspection of these large parts to enhance accuracy and efficiency. For moving parts, we deploy high-resolution line scan cameras that capture continuous images of the surface as it moves through the inspection line. For stationary parts, we also use line scan cameras to ensure detailed and comprehensive imaging. Our advanced automation solutions streamline the inspection process, reducing human intervention and ensuring consistent, high-quality results for large parts inspection.

Microscopic Defect Detection

At Intelgic, we specialize in automated inspection and microscopic defect detection through our advanced machine vision solutions. Industries such as plastic products, metal sheets, films, foil paper, medical packaging, painting, coating sheet manufacturing, and textile production require precise detection of minute defects on materials like foil, paper, fabric sheets, coatings, metallic products, and other surfaces where microscopic imperfections can occur. Our solutions ensure that even the tiniest defects are accurately identified, enhancing product quality and reliability.

To accurately detect these small defects—sometimes as tiny as 0.1mm in diameter—we carefully select the most suitable high-resolution machine vision camera, along with the appropriate sensor size, lens, and illumination. This ensures that even the smallest flaws are captured with clarity. Our AI algorithms automatically analyze the camera images to detect defects.

Depending on the size of the defects, the manufacturing environment, and other factors, we may utilize either a line scan camera or an area scan camera. Our expertise ensures that the right technology is employed to meet the specific needs of your production process, delivering the highest level of inspection accuracy.

Need to count products or tiny objects? Our system has it covered!

Utilizing advanced AI algorithms, our technology precisely counts products and small items with remarkable accuracy. In industries such as pharmaceuticals, where accurate vial counting is crucial, our AI excels, ensuring highly precise counts every time. This capability supports critical inventory and quality control processes, enhancing operational efficiency across various sectors.

Camera: Machine Vision Cameras for defect detection

Illuminations: Lightings for vision system

Live Vision and Controller system: Live Vision Software for Processing

What Clients Say

"We have been utilizing the Intelgic platform for about a year now. Their offering has become an intricate roll within our day to day operations. Between their base offerings & working with us to develop some additions tools to API with our platform they have saved us hours of labor daily within our data entry processes. They truly have been a game changer for us!"

Tyler Sumner
Founder | CEO
link-x.com

"We have used Intelgic to create technology and bots to automate key processes in our business that have saved thousands of man hours and allowed us to do things we never could scale. They work efficiently and quickly and are very collaborative."